Rothenberger THRED-O-MATIC 66-A User manual

THRED-O-MATIC®
66-A
Instructions for use
www.Rothenberger-USA.com
THRED-O-MATIC
®
66-A

Operator Safety Instructions ...............................................3
Specifications........................................................................4
Preparing for Operation......................................................4
Operating Procedure ...........................................................5
Die Head Adjustment...........................................................6
Lubrication and Maintenance .............................................6
Main Assembly-Exploded Views..........................................8
Main Assembly-Parts............................................................9
Transmission Assembly-Exploded View.............................10
Transmission Assembly-Parts .............................................11
Cutter Assembly, Wheel Type ............................................12
Cone Reamer Assembly......................................................12
Spindle Assembly................................................................13
Brake-Band Assembly.........................................................13
Blade Reamer Assembly.....................................................13
Groover Head Assemblies..................................................14
Snap-O-Matic Die Head Assemblies ..................................15
Carriage Assembly..............................................................16
Oil Line Schematic..............................................................17
Lubrication Assembly.........................................................18
Wiring Diagram..................................................................19
Die Segment Index....................................................... 20-21
Thread Sizes & Specifications ...................................... 22-23
Warranty.............................................................. Back Cover
Index
2THRED-O-MATIC®66-A
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1. Read and understand the Instruction Manual.
Before operating or performing maintenance on
this machine, read the operator‘s manual carefully.
Become familiar with the machine's operations,
applications and limitations. Be particularly aware
of its specific hazards. Store the operator‘s manual
in a clean area and always at a readily available
location. Additional copies are available for a
nominal charge.
2. Inspect the equipment. Prior to starting the
machine, check the movable parts for obstructions
such as rags, packing remnants, etc. Be sure that
guards and machine parts are properly installed
and secured.
3. Prevent accidental startings. Place switch in "OFF"
position prior to plugging in machine.
4. Ground the machine. The machine power cord
includes a plug with a ground connector. Be
certain the machine is connected to an internally
grounded electrical system.
5. Keep the work area clean. Keep the work area
adjacent to the machine clear of clutter for
unobstructed movement of the operator.
6. Use pipe supports. It is mandatory to use floor
mounted pipe stands for long, heavy work.
7. Wear proper clothing. Loose clothing can get easily
entangled in moving parts. When operating the
machine, do not wear unbuttoned jackets, loose
sleeve cuffs, neckties, long hair, etc. Safety glasses
and shoes should be worn.
8. Secure machine and work. Make certain that the
machine is bolted to a heavy work bench or proper
stand.
9. Always maintain machine. Keep machine clean
and cutting tools sharp for safe, dependable oper-
ation. Follow lubricating instructions. Report any
unsafe condition for immediate correction.
10. Keep alert. Do not operate machine if ill or drowsy
from medication or fatigue. Avoid horseplay
around equipment and keep bystanders a safe dis-
tance from equipment.
11. Operate on switch side only. Machine should be
operated on switch side only. Never reach across
moving parts or material being worked on. On/Off
Switch should always be accessible to operator.
12. Operate in proper environment. Machine should
not be operated in damp locations. Wear hearing
protection in noisy shop environments. Ensure of
proper illumination in work area.
13. Do not misuse machine. Perform only the
functions for which the machine is designed. Do
not force machine.
14. Disconnect power cord prior to servicing. Repair
should be attempted only by authorized person-
nel. Always disconnect power cord before making
any adjustments or servicing the machine.
15. Do not operate the machine with the spindle
cover removed.
16. Keep fingers and hands away from the chucking
jaws.
17. Keep visitors away. All visitors should be kept at a
safe distance from work area.
18. Use recommended accessories only. Refer to
Operator‘s Manual. Use of improper accessories
may be hazardous.
19. Caution: Do not allow familiarity gained from
frequent use of your machine to become com-
monplace. Always remember that a careless frac-
tion of a second is sufficient to inflict severe injury.
Operator Safety Information
WARNING: This metalworking machine is
designed for threading, cutting reaming,
beveling and grooving pipe with accessories
made or authorized by Rothenberger. Modifying
machine in any way and/or using devices not
made or authorized by Rothenberger can
result in serious injury and void Rothenberger's
warranty and liability.
REMEMBER:
* Operate machine from switch side only.
* Do not disconnect or block footswitch.
* Do not wear gloves, loose clothing or neckties.
3
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THRED-O-MATIC®66-A

SPECIFICATIONS
Motor: 220-440 V ., 3 Phase, 60 Cycle 3 H.P., 1800 RPM,
AVO-213 Frame or 220 V., l Phase, 60 Cycle3 H.P., 1800
RPM, RVO-254 Fr am e.
THREADING RANGE:
Pipe or conduit: 2½"-6"
With adapter and small die head: l"-6"
Bolt: 2½"-4"
With adapter and small die head: l"-4"
Switch: 3 Station Pushbutton with Magnetic
Starter and Overload Switch.
Weight: 1610 lbs. with 2 die heads less optional
equipment.
Clearance required to service and operate:
Front and back: 3'
Left Side: 22' ( Full length of pipe) Right Side: 8.5'
Foundation: No special requirement.
Fusing required: Single Phase, 21 amp.,
Three Phase, 10 Amp.
DIMENSIONS
Length ............................................................ 483⁄8"
Width.............................................................. 293⁄4"
Height............................................................. 453⁄4"
Floor to center line of spindle ...................... 363⁄4"
PREPARING FOR OPERATION
MOUNTING
While it is not essential to bolt the THRED-O-MATIC®
"66-A" to the floor , bolt holes are provided in the
base for a solid and permanent installation. The
mounting pads on the motor end of the "66-A" are
made thicker to provide for proper oil drainage out of
the pipe. Care should be taken in mounting machine
to maintain the height differential.
POWER
Use proper electric current as shown on the name
plate. Always connect the ground wire to the outlet
box.
To prevent power loss, extension cord of sufficient
capacity must be used:
POWER CORD LENGTH WIRE SIZE
220 V . Single Phase Below 50' 1 0 - 3
50' -100' 8-3
220 V. Three Phase Below 50' 1 4 - 4
50'-100' 10-4
440 V. Three Phase Below 50' 1 4 - 4
50'-100' 10-4
OVERLOAD SWITCH
On the THRED-O-MATIC®"66-A" an automatic cut-off
is actuated to protect the motor in event of under-or
overloading of power. To reset, open door of machine
and push reset button.
OIL PUMP
Pour five gallons of THRED-O-MATIC®oil into the
THRED-O-MATIC®"66-A" sump. If THRED-O-MATIC®
oil is not available, use an equivalent dark, sulphur
base thread cutting oil. Be sure level is above oil
strainer.
Collins threading oil is a special oil designed to stand
up under the high speed operation of this machine.
Other oils will have a tendency to break down, thereby
causing excessive die wear. The cutting oil control
valve is located on the front panel just below the push
button switch. Turn counter-clockwise to decrease
and clockwise to increase oil flow.
4THRED-O-MATIC®66-A
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OPERATING PROCEDURE
DOUBLE AUTOMATIC CHUCK
NOTE: Never, under any circumstances, shift gears
while motor is running.
1. Press 'reverse" button to open jaws.
2. Put stock in machine.
3. Select proper speed according to instruction
plate above shifting lever.
4. Press "forward" button to close jaws and start
rotating stock.
For maximum power, machine is engineered for
direct drive, without a clutch. Occasionally gears may
not mesh when shifting. Simply touch the "reverse"
button to move gears slightly, then shift gears.
THREAD CUTTING
1. Slip the proper size die head onto the carriage
pin, and lower the head into the carriage
groove. The THRED-O-MATIC®"66-A" carriage
is designed so that die head adapter can be
mounted for use with 2" and smaller die heads.
2. On Uniquad heads, close operating handle; on
Snap-O-Matic heads, select the correct size and
engage the operating handle pin.
3. Insert stock through the spindle from either the
front or rear of the machine.
4. Select proper speed as shown on the instruction
plate.
5. Actuate switch to "on" position to close jaws
and rotate stock.
6. Manually feed die head onto the stock, using
pressure, until a few threads have been cut,
after which head automatically feeds itself.
7. Correct thread length is normally obtained
when stock reaches the outside edge of chasers,
at which time open die head with right hand.
With left hand, move carriage away from stock.
REAMING
1. Reaming is accomplished as a separate operation.
2. Open die head, move reamer forward. Ream to
desired depth. It is best to ream the pipe before
threading.
CUTTING
1. Select proper speed as shown on the instruction
plate.
2. Be sure cutting assembly is centered and open.
3. Insert stock. Move carriage until cutter wheel
is at the point where cut is desired. Turn cutter
handle clockwise for cut-off .
NOTE: Never cut into threads, as this may cause
damage to the cutting wheel.
GROOVING
1. Install grooving head on carriage pin.
2. Turn grooving feed screw handle counter-
clockwise as tar as it will go to get cutting tool
completely clear of the pipe.
3. Shift transmission to the number 1 position and
chuck material in machine to be grooved and
cut.
4. Pass grooving head over material and place
operating lever pin in the appropriate setting
on the selector plate to match the size of the
material you are going to groove and cut. This
will align pipe and grooving head.
5. Adjust centering bolt for proper seat in carriage
and tighten lock nut.
6. With machine running in the number 1 position,
turn feed screw handle clockwise to engage
cutting tool with pipe. Before proceeding to cut
material, tighten screw on rear of carriage. This
will keep carriage from creeping.
7. When using tool on standard wall pipe, the
cutting tool will first part the material. After
material has parted, while keeping the machine
running, turn feed screw handle one complete
revolution until marks line up on indicator and
bearing block which will give the proper depth
of groove.
8. After the groove is finished, turn the feed screw
handle counter-clockwise to open position
again.
9. Open operating lever and remove pipe.
10. Check frequently to be certain grooving tool
has not become dull and needs sharpening; use
groove depth scale or coupling for this purpose.
Visually you may determine signs of a dull or
improperly sharpened cutting tool if you notice
excessive burr on pipe after cutting.
5
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MAKE-ON SEE FIGURE 1
Insert the pipe either from the front. or rear of
machine and start the machine. Apply "Joint dope",
and place titting in position using a wrench or other
holding device. Let the machine screw the titting in
place.
BREAKDOWN SEE FIGURE 2
Old tight fittings can be broken loose at the rear of
the machine. The THRED-O-MATIC®"66-A" has an
extension bar on the rear for this purpose.
MAKE-ON (Figure 1)
BREAKDOWN ( Figure 2)
DIE HEAD ADJUSTMENT
REFER TO DRAWINGS
Your machine is equipped with die heads which
have been adjusted to standard thread gauges at
the factory. If a "deeper" (undersize) or "shallower"
(oversize) thread is desired:
1. Uniquad heads - Loosen locking lever of locking
nut and rotate scroll plate in the direction
indicated on link or housing.
2. Snap-O-Matic heads - Loosen two screws and
move selector plate in the direction indicated
on the selector plate .
To change dies:
1. Uniquad heads - Loosen locking lever or locking
nut, rotate scroll plate until cam slots line up
with entry slots in die head.
Snap-O-Matic heads - Remove scroll plate stop,
rotate scroll plate until cam slots line up with
entry slots in die head.
2. Check numbers of dies to be installed. A set
consists of five (5) die segments numbered 1 to
5 for pipe size 2½" - 4". Dies for smaller pipe
sizes contain four (4) die segments numbered
1 to 4.
3. Install dies in die head, matching the numbers
on the die with the numbers on the die head.
Rotate scroll plate to proper pipe size.
LUBRICATION AND
MAINTENANCE
REFER TO MAIN ASSEMBLY
PUMP LUBRICATION
CUTTING OIL
To assure clean threads and long wear on chasers use
Collins sulphur base cutting oil. Change every forty
hours of operation. Three of the main causes of poor
threads are either a poor grade of cutting oil, cutting
oil that has lost its coolant qualities through over-use,
or water in the sump.
CARRIAGE RAILS AND GEAR
Keep clean and oil frequently with machine oil.
OIL PRESSURE RELIEF VALVE
Located next to the strainer in the sump. Should
be cleaned periodically to avoid loss of oil pressure
through die head. To readjust, turn set screw clockwise
as far as it will go and then back one complete turn.
SPINDLE GEAR
Remove spindle cover and check ring gear every six
months to see if additional "Fil-Mo-Plate" spray
lubricant needs to be applied.
6THRED-O-MATIC®66-A
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TRANSMISSION
Remove spindle cover and check transmission oil level
every thirty days. Change oil after the first 100 hours
of operating, use SAE 40 gear oil. Thereafter, drain
and replace with l½ quarts of oil every six months.
V-belts should be adjusted so that when fingers are
placed across the two belts and squeezed, there
should be at least ½-inch movement in the belts.
MOTOR
Check single phase motors for brush wear every
six months. If motor lacks power due to a dirty
commutator, use a commutator cleaner stick or fine
emery cloth.
Lubrication is not required as all motors have sealed
ball bearings.
DIES
Keep sharp and free of chips at all times. When
replacing dies in the die head, make sure the number
of each die corresponds with the slot number on the
die head.
JAWS
Keep clean with wire brush to avoid slippage. When
replacing chuck jaws be sure the "R" markings on
the jaws are toward the rear or motor end of the
machine.
BRAKE BAND
If slippage of stock should still occur after wire
brushing jaws, then:
1. Stop machine.
2. Put shift lever in third speed.
3. Remove spindle cover.
4. Tighten brake adjustment bolt.
5. Start machine.
6. Push "stop" button and spindle should coast
¼-½ revolution. If not, repeat steps 4, 5 and 6.
7. Replace spindle cover.
7
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66-A Main Assembly
8THRED-O-MATIC®66-A
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Thred-O-Matic®"66-A" Main Assembly
P/N R04200040R
PART NO. DESCRIPTION
1 R04201446R THUMBSCREW, 3/8"-16X1"3404
2 06761 COVER, SPINDLE, 66A
5 R04201567R GEAR, SPINDLE
6 R04201573R BLOCK, SPINDLE FRONT
7 R04201566R BEARING, SPINDLE
8 R04201280R RETAINING RING EXT..086X10.405 YKSA-1075
9 R04201142R SCREW, CAP, SOC 22ACLG-104-S, 1/4"-20X5/8"
10 R04200181R CUTTER ASSEMBLY, WHEELTYPE, 2-1/2"-6"
11 R04201523R PIN, CUTTER, PIVOT
12 R04201161R SCREW, SET, EZ-CUTTER H-205-D, 5/16-18 X 2"
13 DIE HEAD ASSEMBLY
14 R04201587R CARRIAGE ASSEMBLY w/OIL LINE
15 R04200182R BLADE REAMER ASSEMBLY, 2-1/2"-6"
16 R04201276R RETAINING RING EXT..042X.925ID Y-5100-100
17 R04201580R ADAPTER, SMALL PIPE, REAR
18 R04201571R BRAKE BAND ASSEMBLY
19 R04201472R SHIELD, OIL DRIP, REAR
20 R04201023R SCREW, CAP, HEX HEAD7/16"-14X2-1/4", A-408
R04201090R WASHER, FLATDA-105-W, WIDE 7/16"
R04201073R LOCK WASHER, HELICALC-112-M, SPRING, 7/16"
R04201041R NUT, HEX, 7/16"-14B-104
21 R04201574R BLOCK, SPINDLE REAR
22 R04201471R SHIELD, OIL DRIP, FRONT
R04201222R SCREW, SELF TAP, 22ACLPAN#10-24X1/2,NF-503-F
23 04032 BAR ASSEMBLY, BREAKDOWN
R04201260R BREAKDOWN EXTENSION BAR ROLL PIN
24 R04201507R BUSHINF OIL LINE
25 R04201457R ELBOW, OIL LINE
26 R04201498R HOUSING, OIL LINE
27 R04201642R TEE PIPE 3/8
28 R04201062R NUT, HEX, 7/8"-14B-260
29 06721 SPINDLE & SPINDLE ASSEMBLY
30 R04203258R STRAINER, OIL
31 R04201545R FITTING, OIL TUBE, TELESC
32 04356 JUNCTION BOX 3.50 OCTX1.50PX0.5KO
04357 COVER, JUNCTION BX 3.50 FLAT, 0.5 KO
R04201468R 4140-2 SHIELD, MAGNETIC SWITCH
34 R04201121R SCREW, 22ACL EZ-CUTTERF-206, 5/16-18X1" CAP
R04201070R LOCK WASHER, 22ACL C-110-M, SPRING, 5/16"
R04201035R NUT 22ACL EZ-CUTTERB-102 5/16"-18
35 04049 RAIL, BASE
37 R04201509R GEAR, PINION, CARRIAGE
38 R04202346R TRAY, CHIP
39 R04201537R BUSHING, TRANS PULLEY
40 R04201582R PULLEY TRANSMISSION
41 04763 BELT, V, 3V500, 0.375W 0.375W X 50.00L
42 06725 LEVER ASSEMBLY, TRANSMISSION SH
43 R04201246R SPRING PIN 1/4X 22ACLREPLACE P-9061A PIN
44 R04201571R EXTENSION, TRANS SHIFT, LEVER
46 R04201581R 6662 TRANSMISSION
47 R04201490R GEAR, DRIVE, 20T0
48 R04201493R BEARING, THRUST, TRANS
49 R04201529R 4675 PILLOW BLOCK,TRANSMISSION
50 04313-1 SWITCH, PUSH BUT.
R04201205R SCREW, MACH. SLT PH HDK-961, #10-32X1"
PART NO. DESCRIPTION
51 R04201530R BAR, MAKE ON
R04201104R SCREW,CAP, SOC. FLAT HDE-207, 5/16"-18X1-1/4"
52 R04202296R CONNCTR, WIRE, SOLDRLESS
53 R04201089R WASHER FLAT WIDE 3/8" DA-104-W
54 R04202093R OIL LINE, 18"
R04202092R OIL LINE, 16"
R04202094R OIL LINE, 19"
R04202097R OIL LINE, 27"
55 R04201494R BUSHING, TRAN BEARING
56 R04201974R WASHER, FLAT, TRANS., SPACER
R04201033R NUT,HEX 1/4-20 22ACLB-101
R04201073R LOCK WASHER, HELICALC-112-M, SPRING, 7/16"
R04201041R NUT, HEX, 7/16"-14B-104
57 R04201513R VALVE ASSEMBLY
R04201514R BODY, VALVE ASSEMBLY
R04201515R SPRING, VALVE ASSEMBLY
R04201516R BALL, VALVE ASSEMBLY .4375DIA
R04201517R SCREW, ADJUSTING VALVE, ASSEMBLY
58 R04201332R SCREW, CAP, SOC HDF-509, 1/2-13X2"
C-113-MP WASHER, LOCK, HEL SPG, 0.500 (PLTD)
59 R04201588R PULLEY, OIL PUMP
60 15704 PULLEY, GRVD, 3PH 55J MOTOR SHAFT
61 R04201589R BELT, DRIVE, OIL PUMP
62 R04201835R MOTOR, 220/440V, 3PH, 5HP13051, 1170RPM
63 R04201016R SCREW, CAP, HEX HEAD3/8"-16X1-1/2", A-307
R04201089R WASHER FLAT WIDE 3/8" DA-104-W
R04201072R LOCK WASHER, EZ-CUTTERC-111-M, SPRING, 3/8"
R04201038R NUT, HEX, 3/8"-16B-103
64 R04201458R PLUG, PIPE DRAIN
65 R04201124R SCREW, CAP, SOC HDF-209, 5/16 - 18X1-3/4"
R04201088R WASHER, FLAT 103-W WIDE 5/16"
R04201071R LOCK WASHER, 22ACL C-110-M, SPRING, 5/16"
R04201035R NUT 22ACL EZ-CUTTERB-102 5/16"-18
66 14326 PUMP & MOUNT ASSEMBLY
67 R04201480R PANEL, BASE, LEFT
R04201222R SCREW, SELF TAP, 22ACLPAN#10-24X1/2, NF-503-F
68 R04201486R PLATE, MOTOR MOUNTING
15724 MOTOR PIVOT ROD
R04201249R COTTER PIN
69 R04201045R NUT, HEX, 5/8"-11B-107
R04201092R WASHER, FLATDA-108-W, WIDE 5/8"
70 R04201262R PIN, SPRING, U-9261/4" X 3"
71 R04201511R HANDWHEEL, CARRIAGE FEED
72 17549 SHAFT, CARRIAGE FEED 44A, 66A
73 R04201467R BASE ASSEMBLY
74 R04201505R O-RING, OIL LINE
75 R04201463R SHIELD, OIL DRIP
R04201142R SOCKET CAP SCREW
R04201033R HEX NUT
76 R04201510R COLLAR, CARRIAGE FEED, ROD, 1"DIA
78 R04201506R WASHER, OIL TUBE FITTING
79 R04201508R O-RING, OIL LINE FITTING, OUTSIDE
80 R04201377R CLAMP OIL LINE 22ACL SLEEVE
81 R04201452R HANDLE, 44A/66A BASE DOOR
R04201222R SELF TAPER
84 R04201586R GUARD, SPLASH
R04201222R SELF TAPER
9
THRED-O-MATIC®66-A
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Transmission Assembly No. 6662
Exploded View
10 THRED-O-MATIC®66-A
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Transmission Assembly No. 6662 — Parts
ITEM PART # DESCRIPTION .................................QTY PER
1 U0008-01 Housing
(Not sold as a separate part) .................... 1
2 U0008-02C Cover Collins
(Not sold as a separate part) .................... 1
3 U0718-03 Spcl Cluster Gear 200 & 500 Ser. ..............1
4 U0226-04 Pinion .......................................................1
5 U0008-05 Spline........................................................1
6 U0718-06 Double Gear..............................................1
7 U0209-07 Single Gear ...............................................1
8 U0008-15 Shifter Shaft..............................................1
9 U0008-20 Retainer Plate ...........................................2
10 U0008-21 Counter Shaft............................................1
11 U0008-23 Bearing Spacer
(Discontinued on new models) .................1
12 U0008-37 Shifter Handle...........................................1
13 U0008-53 Shifter Finger ............................................1
14 U0015-14 Shifter Fork ...............................................2
15 U0718-50 Shifter Guide Bar ...................................... 1
16 U0015-51 Shifter Rod HI ...........................................1
17 U0015-52 Shifter Rod Low ........................................1
18 VBR125 Bearing................................................1
19 VBR130 Bearing W/Snap Ring...........................2
20 VBS005 - NA ................................................................
Not applicable to this model.......................
21 VOB020 Oilite Bearing ......................................2
22 VCG020 Cover Gasket DAU 200........................1
23 VDP005 Dowel Pin 1/8x3/4 ...............................2
24 VDS005 Drive Screw 3/16....................................... 8
25 VEP010 Expansion Plug 5/8 ...................................4
26 VEP015 Expansion Plug 7/8 ...................................2
27 VHH005 Hex HD Cap Screw 5/16-18x7/8................8
28 VHH055 Hex HD Cap Screw 3/8-16x3 1/4...............4
ITEM PART # DESCRIPTION........................... QTY PER
29 VLB005 Shifter Lock Ball ..................................2
30 VNB005 Needle Bearing..................................14
31 VNM040 Name Plate Set
**Not sold as an individual part.** ............. 1
32 VNW005 Nylon Washer 5/16 ..............................8
33 VNW010 Nylon Washer 3/8 ................................4
34 VOS115 Oil Seal ................................................2
35 VOS130 Oil Seal ................................................2
36 VPP010 Pipe Plug 1/4 NPT Dry Seal .......................4
37 VPP020 Pipe Plug 1/2 NPT Dry Seal .......................1
38 VRG010 Retainer Gasket DAU 200/500.............2
39 VRP005 Roll Pin 1/8 x 1 .........................................1
40 VRP010 Roll Pin 3/16 x 1 ..................................2
41 VRP015 Roll Pin 3/16 x 1 1/4 ............................2
42 VRP020 Roll Pin 3/16 X1 1/2..................................1
43 VSG010 Lock Spring 200/500............................2
44 VSR010 Snap Ring ............................................5
45 VSS010 Set Screw 1/4-20x1/2................................1
46 VSS040 Set Screw 3/8-16x1/2................................1
47 VTW035 Thrust Washer 25/32x1/16...................2
48 VTW040 Thrust Washer 25/32x1/32...................2
49 VTW045 Thrust Washer 25/32x1/64...................2
50 VPP005 Pipe Plug 1/8 NPT Dry Seal .......................1
51 VSS035 Set Screw 3/8-16x3/8................................1
52 VTG005 Blank Oil Level Roemer.............................2
53 VSL005 Street Elbow 1/2 .......................................1
54 VRB005 Reducer Bushing 1/2 x 1/8........................1
55 VBH005 Breather 1/8 ........................................1
56 U0200-2385-RBK Rebuild Kit -
Includes all Bold Shaded items............1
11
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Wheel Type Cutter Assembly
No. 6840 21⁄2" - 6" Range
P/N R04200181R
Adjustable Cone Reamer Assembly
No. 6720
P/N 00097
PART NO. DESCRIPTION
1 R04201533R HANDLE, CUTTER 04711-4711
2 R04201115R SCREW, CAP, SOC 22ACLF-107, 1/4-20X1"
3 R04201520R PLATE, FRONT, CENTER
4 R04201525R BEARING, THRUST
5 R04201579R BODY, CUTTER, WHEEL-TYPE
6 R04201115R SCREW, CAP, SOC 22ACLF-107, 1/4-20X1"
7 00104 CUTTER WHEEL, RHINO (104121)
8 R04201110R SCREW, CAP, SOC HDF-063, #10-32X3/4"
9 R04201465R ROLLER, CUTTER, 4117
10 R04201289R SCREW, PIVOT 22ACL 1124 CUTTER ROLL & CUTT
11 R04201519R ROLLER BLOCK, CENTER
12 R04201464R SCREW, CUTTER
13 R04201246R SPRING PIN 1/4X 22ACL REPLACE P-9061A PIN
14 R04201038R NUT, HEX, 3/8"-16B-103
R04201072R LOCK WASHER, EZ-CUTTERC-111-M, SPRING, 3/8"
15 R04201521R PLATE, BOTTOM, CENTER
16 R04201285R CUP, LUBRICATING OIL
PART NO. DESCRIPTION
1 01894 REAMER CONE, 22ACL 13212, 57011 5-BLADE
2 R04201595R HOLDER, CONE REAMER
3 U-717 PIN, SPRING, 0.187DX1.25 L
4 R04201396R KNOB, 22ACL 1652 CONE REAMER
5 R04201191R SCREW, SHOULDER-3/4 LONG & DIA, 5/8-11X7/8 TD
12 THRED-O-MATIC®66-A
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Spindle Assembly
No. 6720
P/N 15755
PART NO. DESCRIPTION
1 R04203239R NUT, HEX, 3/8"-16B303
2 R04201089R WASHER FLAT WIDE 3/8" DA-104-W
3 R04201482R SPRING, BRAKE BAND
4 R04201750R BRAKE BAND, 66A
5 R04201481R BOLT, ADJUSTING, BRAKE 33A, 44A, 4261-1
PART NO. DESCRIPTION
1 R04201570R HOLDER, REAMER BLADE
2 R04201169R SCREW, SET, HEX CUP PTH-305-D, 3/8"-16X1/2"
3 R04201555R KNOB, CARR LVR OR DIEHD
R04201181R SCREW, SET, HEX CUP PTH-508-D,1/2"-13X1-1/4"
4 R04200108R REAMER, BLADE 2-1/2"-4"
R04200183R REAMER, BLADE, 5"-6"12238
Brake-Band Assembly
No. 12582
P/N R04201751R
Blade Reamer Assembly
No. 6820 21⁄2"-6" Range
P/N R04200182R
PART NO. DESCRIPTION
1 R04201276R RETAINING RING EXT..042X.925ID Y-5100-100
2 R04201585R JAWS, SET-8 66A
3 R04201272R W-810 KEY,WOODRUFF,1/4" X 1-1/4"
4 R04201473R SHAFT, JAW04211
5 R04201280R RETAINING RING EXT..086X10.405 YKSA-1075
PART NO. DESCRIPTION
6 R04201572R SPINDLE
7 R04201474R LEVER & PIN, JAW
8 R04201567R GEAR, SPINDLE
9 R04201280R RETAINING RING EXT..086X10.405 YKSA-1075
10 R04201272R W-810 KEY, WOODRUFF, 1/4" X 1-1/4"
13
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Groover Head Assemblies
P/N 00472 21⁄2" - 3" DIE HEAD ASSEMBLY FOR GROOVING & BEVELING
00473 31⁄2" - 4" DIE HEAD ASSEMBLY FOR GROOVING & BEVELING
00474 5" - 6" DIE HEAD ASSEMBLY FOR GROOVING & BEVELING
NOTE: Centering dies
are included in die
head assembly.
PART NO. DESCRIPTION
1 R04201547R RETAINER, SCROLL PLATE, 3-1/2"-4"
R04201559R RETAINER, SCROLL PLT 6"
2 R04201615R SCROLL PLATE GRV/BEV 12122, 2-1/2" - 4"
R04201616R SCROLL PLATE GRV/BEV 12123, 5" - 6"
3 R04201557R LEVER, OPERATING
4 R04201000R CAP SCREW HEX 1/4"-201/2 GR5 A-102-P
5 R04201211R SCREW, MACHINE, RHD 1/4-20x1/4"
6 R04201639R COVER, DIE SLOT GROOVING HEAD 12228
7 00490 DIES, GRV/BV 2-1/2"-3"CNTRNG 22/44/66A 12101
00491 DIES, GRV/BV 3-1/2"-4"CNTRNG 22/44/66A 12104
00492 DIES, GRV/BV 5"-6" CNTRNG 22/44/66A 12102
8 14895 HOUSING, GR/BEV HD 2-1/2" - 4"
14897 HOUSING, GR/BEV HD 5" - 6"
9 R04201643R PLUG EXPANSION
10 R04201233R PIN, DOWEL, 5/16X1-3/4"O-408
11 R04201633R HANDLE FEED SCREW 12215
12 R04201242R PIN, GRVD P-706-A03/16" X 1
13 R04201614R INIDICATOR GRVD DEPTH
14 R04201124R SCREW, CAP, SOC HDF-209, 5/16 - 18X1-3/4"
R04201070R LOCK WASHER HELIC. SPRG C-110-HC 5/16"
15 R04201113R SCREW CAP SOC HDF-105 1/4-20x3/4"
R04201033R NUT, HEX 1/4-20
PART NO. DESCRIPTION
16 R04201613R BEARING, THRUST
17 R04201638R SCREW FEED GROOVING 12227 HEAD
18 00483 CUTTING TOOL, CUT-OFF12319-160 2" - 6"
00482 GROOVING & CUTTING BIT12229-80, 2-1/2" - 6"
00484 CUTTING TOOL, DBL BEV12213 2-1/2"-6 37.5DEG
00486 CUTTING TOOL, DBL BEV12268, 2"-6" 45DEG
00487 CUTTING TOOL, SARAN
19 R04201564R PLATE SELECTOR 2-1/2" 6609-1
R04201565R PLATE SELECTOR 3" 6609-2
R04201562R PLATE SELECTOR 3-1/2" 6608-1
R04201563R PLATE SELECTOR 4" 6608-2
R04201560R PLATE SELECTOR 5" 6606-1
R04201561R PLATE SELECTOR 6" 6606-2
20 R04201550R SCREW, SET, HEX CONE 1/4"-20X5/16"
21 R04201611R BEARING BLOCK 12094
22 R04201555R HANDLE, DIE HEAD
R04201181R SCREW, SET HEX CUP 1/2" - 13X1-1/4"
23 R04201044R NUT, XES, 1/2" - 13
24 R04201028R SCREW CAP HEX 1/2-13X1/2
25 R04201123R SCREW CAP SOC HDF-208 5/16-18X1-1/2"
26 R04201637R EXTENSION DIE SLOT 122261
14 THRED-O-MATIC®66-A
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Snap-O-Matic Die Head Assemblies 21⁄2" - 6"
P/N 00056, 00058, 00060, 00064
PART NO. DESCRIPTION
1 R04201547R RETAINER, SCROLL PLATE, 3.5 - 4" 04905
R04201548R RETAINER, SCROLL PLATE, 2.5 - 3" 04906
R04201559R RETAINER, SCROLL PLATE, 6" 06605
R04201576R RETAINER, SCROLL PLATE, 5" 00638
2 R04201556R RETAINER SCROLL PLATE, 2.5 - 4" 06601
R04201558R RETAINER SCROLL PLATE, 5- 6" 06603
3 R04201557R LEVER, OPERATING 06602
4 R04201000R CAP SCREW HEX 1/4"-201/2 GR5 A-102-P
5 R04201577R STOP, SCROLL PLATE 06639
R04201111R SCREW CAP SOC HDF-103 1/4-20X1-1/2"
7 DIES PLEASE SEE DIE LIST
8 14808 HOUSING, THREADING HEAD 6"
14894 HOUSING, THREADING HEAD 3.5 - 4"
14892 HOUSING, THREADING HEAD 2.5 - 3"
17537 HOUSING, THREADING 5"
9 R04201643R PLUG EXPANSION
10 R04201233R PIN, DOWEL, 5/16X1-3/4"O-408
11 R04201564R PLATE SELECTOR 2-1/2" 6609-1
R04201565R PLATE SELECTOR 3" 6609-2
R04201562R PLATE SELECTOR 3-1/2" 6608-1
R04201563R PLATE SELECTOR 4" 6608-2
R04201560R PLATE SELECTOR 5" 6606-1
R04201561R PLATE SELECTOR 6" 6606-2
12 R04201178R SCREW, SET HEX CUP 1/2" - 13X1-1/2"
13 R04201027R SCREW CAP HEX HEAD 1/2" - 13x1-1/4"
C-113-MP WASHER, LOCK HEL SPG 1/2"
PART NO. DESCRIPTION
14 R04201028R CAP HEX SCREW 1/2"-13X-1/2"
15 R04201590R HANDLE DIE HD 06950
16 R04201123R SCREW CAP SOC HDF-208 5/16-18X1-1/2"
Snap-O-Matic Die Head Assemblies 1⁄8" – 2"
Dual Snap-O-Matic Die Heads: 1⁄8", 1⁄4" & 3⁄8"; 1⁄2" & 3⁄4"; 1" & 11⁄4"; 11⁄2" & 2"
Quad Snap-O-Matic Die Heads: 1" – 2"
P/N 00063, 00066
Item # Part # Description
1 R04201065R LOCK WASHER, HELIC, SPRG, C-107-HC, #10 H-C
R04201108R SCREW, CAP, SOC HEAD, F-053, #10-24 X 3⁄4"
2 R04201361R RETAINER, SCROLL,1433, PLATE,1- 2" DIE HEAD
R04201399R RETAINER SCROLL, 1673,PLATE, 1⁄8" - 3⁄4"
3 R04201383R PLATE, SCROLL, SOM, 1632, 1" - 2"
R04201391R PLATE, SCROLL, SOM, 1642, 1⁄8" - 3⁄4"
4 R04201384R LEVER, OPERATING, 1633, SOM DIE HEAD
5 R04201231R PIN, DOWEL 5⁄16" X 11⁄4", O-406
6 SELECTOR PLATE:
R04201385R 1634-1, 11⁄4", 11⁄2" NPT
R04201386R 1635-1, 1" NPT
R04201387R 1635-2, 11⁄4" NPT
R04201388R 1636-1, 11⁄2" NPT
R04201389R 1636-2, 2" NPT
R04201392R 1644-1, 1⁄2" NPT
R04201393R 1644-2, 3⁄4" NPT/BSPT
R04201394R 1645, 1⁄4" - 3⁄8" NPT/BSPT
R04201395R 1646, 1⁄8" NPT/BSPT
7 R04201142R SCREW, CAP, SOC SELF-LOCK, G-104-S, 1⁄4"– 20 X 5⁄8"
8 R04201115R SCREW, CAP SOC HD, F-107, 1⁄4"–20X 1"
9 R04201861R SPACE SCROLL PIT STOP, 13113
10 01631 HOUSING, THREADING, HEAD SOM, 1"– 2"
01641 HOUSING, THREADING, HEAD SOM, 1⁄8"– 3⁄4"
11 R04201359R PIN, DIE HEAD,1431-1
12 — DIES, SET OF 4, SPECIFY SIZE AND TYPE (SEE DIE TABLES)
Item # Part # Description
13 R04201922R BALL, BEARING. 5⁄16" DIA.
14 R04201636R SPRING COMPRESSION DIE,12220 HEAD
15 R04201617R PLUG, EXPANS, .375 DIA.
15
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Carriage Assemblies
No. 6780
P/N 15628
Adapter Assembly for 1" - 2" Die Heads
No. 6920
P/N R04200179R
PART NO. DESCRIPTION
1 R04223101R STOP, DIE HEAD/REAMER66A/360 CARRIAGE
2 R04201103R SCRES CAT SOC FLAT HD 5/16"-18x1"
3 R04201526R SPOUT COOLANT FLEXIBLE
4 R04201527R VALVE, COOLANT SPOUT
5 R04201501R ELBOW PIPE 1/8"
6 R04201446R THUMBSCREW, 3/8"-16X1"3404
7 R04201583R BUT., WEAR, CARRIAGE, LOCK
8 R04201569R CARRIAGE
9 R04201524R PIN, CUTTER, REST
10 R04201504R OIL LINE, INNER
11 R04201523R PIN, CUTTER, PIVOT04654-2
12 04919 WEAR PLATE, CTR. PIVOT, 33A-66A CRG.
13 R04201551R PIN, CARRIAGE, DIE HD HOLDING, 33A-66A
14 R04201161R SCREW, SET, EZ-CUTTER H-205-D, 5/16-18 X 2"
15 R04201276R RETAINING RING EXT..042X.925ID Y-5100-100
15 R04201276R RETAINING RING EXT..042X.925ID Y-5100-100
PART NO. DESCRIPTION
1 06921 ADAPTER, DIEHD,1.0-2.0
2 R04201594R PIN,SMALL DIE HD ADPTR
3 01572 PIN, DIEHEAD REST
4 R04201028R SCREW, CAP,HEX 1/2-13XA-505-P,1/2-13 X 1/2
5 R04201178R SCREW, SET, HEX CUP PTH-503-D, 1/2"-13X1/2"
6 R04201152R SCREW, SET, HEX CUP PTH-104-D, 1/4"-20X3/8"
7 R04201838R PIN,CUTTER PIVOT
16 THRED-O-MATIC®66-A
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PART NO. DESCRIPTION
1 R04201508R O-RING,OIL LINE FITTNG, OUTSIDE 2 R04201506R WASHER,OIL TUBE FITTNG 3 R04201062R NUT, HEX, 7/8"-14B-260 4 R04201545R FITTING, OIL TUBE, TELESC R04201505R O-RING, OIL LINE 5 R04201499R COUPLING, OIL LINE 6 R04201498R HOUSING, OIL LINE 7 R04201457R ELBOW, OIL LINE 8 R04201507R BUSHING,REDCR,OIL LINE 3/8"X1/2"
PART NO. DESCRIPTION
9 R04201641R NIPPLE, BRASS HOSE FITTING, 5/8X3/8PIPE 10 15371 PUMP, ROTARY, STD. #1LAK 11 R04202094R OIL LINE, 19" 13 R04201642R TEE, PIPE, FP 3/8 14 R04201640R NIPPLE, PIPE 3/8-1-1/2 15 R04201513R VALVE ASSY, 33A/66A/RHINO R04201514R BODY, VALVE ASSY R04201515R SPRING, VALVE ASSY R04201516R BALL,VALVE ASY.4375DIA R04201517R SCREW, ADJUSTING VALVE, ASSY 16 R04201454R PIPE ELBOW 3/8"X3/8"X3/8" 90 DEG
PART NO. DESCRIPTION
17 R04203258R STRAINER, OIL, SM4000,33A-66A 18 R04202097R OIL LINE, 27" 19 R04201644R VALVE, OIL CONTROL 20 R04202092R OIL LINE, 16" 21 R04201682R ELBOW, PIPE, 1/2" R04201497R CLAMP OIL HOSE 4514-10
Oil Line Schematic
P/N 15643
17
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Replaceable
Filter Element
No. 13753
View B
View A
Lubricator Assemblies No. 13734
P/N R04202278R
PART NO. DESCRIPTION
1 R04202020R LUBRICATOR, MANUAL13735
3 R04201142R SCREW,CAP,SOC 22ACLG-104-S, 1/4"-20X5/8"
4 R04201079R WASHER, LOCKING, INT.CB-109-A, TOOTH 1/4"
5 13754 PLATE, INSTRUCTION LUBRICATOR
6 R04202021R SLEEVE, COMPRESSION13736
7 R04202022R BUSHING, COMPRESSION13737
8 R04202024R 13739-21 TUBING 21"
PART NO. DESCRIPTION
9 13738 JUNCTION, 4 WAY 0.156D TBG (B-4231)
10 R04202024R 13739-25 TUBING 25"
11 R04202024R 13739-25 TUBING 25"
12 R04202024R 13739-26 TUBING 26"
13 R04201115R SCREW, CAP, SOC 22ACLF-107, 1/4-20X1"
14 R04203209R LOCK WASHER,HEL 22ACL C-109-MP, 1/4"
15 R04201087R WASHER, FLATDA-102-W, WIDE 1/4"
OPERATING INSTRUCTIONS
1. Before operating machine lift and release
plunger six times on lubricator.
2. Lubricate every two hours of operation
(lift and release plunger once)
3. Keep reservoir of lubricator filled with
SAE 30 oil.
4. Replace filter element (Part No. 13753)
on lubricator pump once a year.
18 THRED-O-MATIC®66-A
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Thred-O-Matic®"66-A" Wiring Diagrams
Three Phase
19
THRED-O-MATIC®66-A
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