5
Our laser cut parts are specifically cut to very fine tolerances to ensure a snug fit and
therefore it is wise to check all fits before gluing parts together. You may need to trim
a lug here and there to make assembly easier.
PAINTING YOUR PRODUCT
We would strongly advise you to finish the product with paint or wood stain to make
them as appealing as possible. The parts should be primed (2 coats) and painted
before final assembly. Spray paint can also be used to get a very smooth finish. Oil
or water-based paint can be used and specialised paints like chalk paint can be used
to give unique finishes.
Generally, it is highly advisable to paint/spray before gluing. You may not be able to
get to the inside of the structure after it is glued together. Covering all the parts that
must not be painted or sprayed with the same colour can be a tedious process. Pre-
painting will avoid this process.
Please ensure that no paint clog a sleeve where a lug must fit in later. The
tolerances are often so tight that too thick a layer of paint may cause problems. It is
our experiences that a small foam roller instead of a brush, will produce a better
finish and far less clogging of sleeves.
Applying a base or undercoat normally makes life easier afterwards. Two coats of
primer are advisable because the MDF absorbs a lot of paint. Using a single colour
for the undercoat of all parts works quite well from personal experience. You can
choose the paint of your preference, whether it is oil or water based. Cleaning
brushes and rollers are just so much easier if you use a water base paint. A chalk
paste can give a unique finish to walls and give a weathered look if so desired. If you
prefer to protect the paint work of your structure you can always apply a clear spray
coat.
LET’S GET STARTED WITH THE ASSEMBLY
The assembly of this structure is really easy and should not take too long.
Start by gluing the lugs of the deck floor (D) into the slots of the two legs (B 1-2). The
lugs should stick out through the sides. NOTE: The deck is engraved and this
engraving should face upwards. Now you can proceed to glue the front leg (A) and
rear leg (C) to the finished sub-assembly. NOTE: The rear leg should be on the side
of the open slots where the ladder will fit in. All that is needed for a proper sturdy
assembly is some glue where any two parts touch each other. The lugs that fit into
the slots stop any movement, but the glue holds all the parts together. The legs must
therefore have glue at the sides where the legs touch each other and the floor deck
(only a little bit of glue is required). Gently press down on the legs to ensure a snug
fit. Put your finished sub-assembly on your work surface and make sure that all the
feet touch the work surface. Ensure that all the legs are plumb and square before the
glue fully sets. Allow the glue to set before you proceed.