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Our laser cut parts are specifically cut to very fine tolerances to ensure a snug fit and
therefore it is wise to check all fits before gluing parts together. You may need to trim
a lug here and there to make assembly easier.
PAINTING YOUR PRODUCT
We would strongly advise you to finish the product with paint or wood stain to make
them as appealing as possible. The parts should be primed (2 coats) and painted
before final assembly. Spray paint can also be used to get a very smooth finish. Oil
or water-based paint can be used and specialised paints like chalk paint can be used
to give unique finishes.
Generally, it is highly advisable to paint/spray before gluing. You may not be able to
get to the inside of the structure after it is glued together. Covering all the parts that
must not be painted or sprayed with the same colour can be a tedious process. Pre-
painting will avoid this process.
Please ensure that no paint clog a sleeve where a lug must fit in later. The
tolerances are often so tight that too thick a layer of paint may cause problems. It is
our experiences that a small foam roller instead of a brush, will produce a better
finish and far less clogging of sleeves.
Applying a base or undercoat normally makes life easier afterwards. Two coats of
primer are advisable because the MDF absorbs a lot of paint. Using a single colour
for the undercoat of all parts works quite well from personal experience. You can
choose the paint of your preference, whether it is oil or water based. Cleaning
brushes and rollers are just so much easier if you use a water base paint. A chalk
paste can give a unique finish to walls and give a weathered look if so desired. If you
prefer to protect the paint work of your structure you can always apply a clear spray
coat.
LET’S GET STARTED WITH THE ASSEMBLY
If you now look at the three support girders (A), (B) and (C) you will notice that each
have two nubs right at the top of the girder that will fit into billboard (D). If you look at
the bottom section of the girders you will notice that girder (A) has a single nub lower
than the rest, girder (B) has two lower nubs and girder (C) has one higher nub on the
bottom section of the girder.
If you look at the car shaped billboard (E), you will notice four slots: a low one at the
nose of the car, two in the middle of the car and one high slot at the rear of the car.
From this we can see that the nubs of girder (A) fits into the slot near the nose of the
car, girder (B) is the centre girder and the nub of girder (C) fits into the slot at the
rear of the car
Al that needs to be done is to apply some glue where the girders will make contact
with the billboards. Apply some gentle pressure to ensure a snug fit between the