Rugged Computing Y220 Quick start guide

&
Assembly Instructions
OWNER’S MANUAL
Y220-100118
SKU# Y220
STRENGTH & FITNESS
WARRIOR
HALF RACK EXTENSION

Warning, Safety & Maintenance
2
Be sure that all users carefully read and understand all
warning, safety and maintenance labels on the machine
before each use. Failure to do so may result in death or
serious injury.
It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and warning labels are available from
Rugged Fitness.
If you have any questions about the operation, set up or
maintenance of this machine please call our customer service
department at 1 [phone].

Table of Contents
3
• SAFETYINSTRUCTIONS..............................PAGE4
• PREPARATION...............................................PAGE5
• HARDWAREILLUSTRATION.........................PAGE6
• PARTS/HARDWARELIST.............................PAGE8
• PARTSILLUSTRATION..................................PAGE9
• ASSEMBLYINSTRUCTIONS.........................PAGE10
• EXPLODEDVIEW..........................................PAGE15
• CONTACTPAGE............................................PAGE16

Important Safety Instructions
4
Beforebeginninganytnessprogram,youshouldobtainacompletephysicalexaminationfromyourphysician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen sico con su doctor.
When using exercise equipment, you
should always take basic precautions,
including the following:
m Readallinstructionsbeforeusingthisequipment. 
Theseinstructionsarewrittentoensureyoursafety
andtoprotecttheunit.
 
m Do not remove any safety labels from the
machine.
m Donotallowchildrenonorneartheequipment.
m Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcause
injuries.
m Wearproperexerciseclothingandshoesforyour
workout,nolooseclothing.
m Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts.
m Usecarewhengettingonoro󰀨theunit.
m Donotoverexertyourselforworktoexhaustion.
m Ifyoufeelanypainorabnormalsymptoms,stop
yourworkoutimmediatelyandconsultyour
physician.
m Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservice
centerforexaminationandrepair.
m Neverdroporinsertobjectsintoanyopeningin
theequipment.
m Ifthemachineisequippedwithcables,alwayscheck
itscablesbeforeeachuse.Makesurethatall
fastenersandcablesaresecureandingoodworking
condition.
m Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
m Beforebeginningassembly,pleasetakethetime
toreadtheinstructionsthoroughly.
m Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.
Ifyouskipahead,youmaylearnlaterthatyou
havetodisassemblecomponentsandthatyou
mayhavedamagedtheequipment.
m Assembleandoperatetheequipmentonasolid,
levelsurface.Locatetheunitafewfeetfromthe
wallsorfurnituretoprovideeasyaccess.
Thisequipmentisdesignedforyourenjoyment.By
followingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercisewithyourRUGGED FITNESS
HALF RACK EXTENSION.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouareunable
tocorrecttheproblem,call1-800-556-3113forcustomer
assistance.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethatall
partshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
RUGGEDFITNESSreplacementpartswhenservicing
thismachine.Failuretodosowillvoidyourwarrantyand
couldresultinpersonalinjury.
Forinformationaboutproductoperationorservice,
checkouttheo󰀩cialRUGGEDFITNESSwebsiteat
www.ruggedtness.comorcontactRUGGEDFITNESS
customerserviceatoneofthefollowing:
Toll Free: 1-800-556-3113
Phone: [phone]
Fax: [phone]
Hours: M-F 8:30-5:00 CST
E-Mail: service@ruggedtness.com
Or write to: Rugged Fitness
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. If you need to order replacement
parts please be prepared to provide the
following information when contacting us so
that we can assist you better.
1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description


Preparation
5
RUGGEDFITNESScontinuallyseekswaystoimprovetheperformance,specicationsandproductmanualsinordertoensurethat
onlysuperiorproductsarereleasedfromourfactories.Pleasetakethetimetocarefullyreadthroughthismanualthoroughly.In-
structionscontainedinthisdocumentarenotintendedtocoveralldetailsorvariationspossiblewithRUGGEDFITNESSequipment,
ortocovereverycontingencythatmaybemetinconjunctionwithinstallation,operation,maintenanceortroubleshootingofthe
equipment.Eventhoughwehavepreparedthismanualwithextremecare,neitherthepublishernortheauthorcanacceptrespon-
sibilityforanyerrorsin,oromissionfrom,theinformationgiven.Shouldadditionalinformationberequired,orshouldsituationsarise
thatarenotcoveredbythismanual,themattershouldbedirectedtoServiceDepartmentatRUGGEDFITNESSInc.inForestPark,
Illinois.
Required Tools
Thebasictoolsthatyoumustobtainbeforeassembling
theY220includebutarenotlimitedto:
m StandardWrenchSet
m MetricWrenchSet
m AdjustableWrench
Installation Requirements
Followtheseinstallationrequirementswhenassembling
theY220.SetuptheY220onasolid,atsurface.A
smooth,atsurfaceunderthemachinehelpskeepit
level.Alevelmachinehasfewermalfunctions.
Provideamplespacearoundthemachine.Open
spacearoundthemachineallowsforeasieraccess.
Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfasteners
untilinstructedintheassemblystepstodoso.
Fill out and mail the warranty card.
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeach
step.
WhileyoumaybeabletoassembletheY220usingthe
illustrationsonly,importantsafetynotesandothertips
areincludedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.
Useonlythoseholesindicatedintheinstructionsand
illustrations.
NOTE: Withsomanyassembledparts,proper
 alignmentandadjustmentiscritical.While
 tighteningthenutsandbolts,besuretoleave
 roomforadjustments.
CAUTION: Obtainassistance!Donotattemptto
 assembletheequipmentaloneas
 thiscouldresultininjury.Reviewthe
 installationrequirementsbeforeproceeding
 withthefollowingsteps.
YourS/N#can
befoundhere
↑

45
6
Y220 Hardware Illustration
Part#3  HEXHEADBOLTM16x110mm     QTY.8
Part#1  HEXHEADBOLTM16x80mm     QTY.4
Part#4  REGULARFLATWASHERM16     QTY.12


 
 

 


7
Y220 Hardware Illustration
7
Part#6  NYLONLOCKNUTM16      QTY.12


 
 

 

Part#5  LARGEFLATWASHERM16     QTY.12

8
Y220 Parts & Hardware List
Part# Qty Description

A  2  UPRIGHT
B  2  SIDECROSSBAR
C  1  RIGHTSTEELBRACKET
D  1  LEFTSTEELBRACKET
1  4  M16x80mmHEXHEADBOLT
3  8  M16x110mmHEXHEADBOLT
4  12  M16REGULARO.D.WASHER
5  12  M16LARGEO.D.WASHER
6  12  M16NYLONLOCKNUT

45 9
Parts Illustration
PartA-UPRIGHT,QTY2 PartB-SIDECROSSBAR,QTY2
PartC-RIGHTSTEELBRACKET,QTY1 PartD-LEFTSTEELBRACKET,QTY1

10
STEP
1
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until instructed.
Some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, they must be wrench tightened to fully go on.
1A. AttachSteelBrackets(C & D)toBaseFramesoftheHalfRack
 Rack(F & G) using:
(#3) M16x110mm Hex Head Bolt, QTY 4
(#4) M16 Regular O.D. Washer, QTY 8
(#6) M16 Nylon Lock Nut, QTY 4
Note:
Hardware of STEP 1A are from the Half Rack (Y120).
1B. AttachUprights(A) toSteelBrackets(C & D)using:
(#1) M16x80mm Hex Head Bolt, QTY 4
(#2) M16 Regular O.D. Washer, QTY 4
(#3) M16 Large O.D. Washer, QTY 4
(#4) M16 Nylon Lock Nut, QTY 4


STEP
1
AboveshowsStep1assembledandcompleted.
11

12
STEP
2
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware rst in this step. Wrench tighten ALL hardware at the end of
STEP 2B. Some components may be pre-assembled. Nylon lock nuts will not fully screw
onto bolts, they must be wrench tightened fully go on.
2A. AttachSideCrossbars(B)totheUprights(E)oftheHalfRack using:
(#3) M16x110mm Hex Head Bolt, QTY 4
(#4) M16 Regular O.D. Washer, QTY 4
(#5) M16 Large O.D. Washer, QTY 4
(#6) M16 Nylon Lock Nut, QTY 4
2B. AttachSideCrossbars(B)totheUprights(A) using:
(#3) M16x110mm Hex Head Bolt, QTY 4
(#4) M16 Regular O.D. Washer, QTY 4
(#5) M16 Large O.D. Washer, QTY 4
(#6) M16 Nylon Lock Nut, QTY 4


STEP
2
AboveshowsStep2assembledandcompleted.
13

45 14
Notes

15
Y220 Exploded View

1900S.DesPlainesAve.
ForestPark,IL60130
Phone:[phone]
Fax:[phone]
Hours:M-F8:30-5:00CST
www.ruggedtness.com
PLEASEWRITEYOURSERIALNUMBERINTHEBOXESBELOW
S/N#013490-��-��-����-����
Y220
STRENGTH & FITNESS