Ryobi CCG-1801 Operation manual

CORDLESS CAULKING GUN
OWNER’S OPERATING MANUAL
CCG-1801

13
1. Caulk Gun
2. Plunger Rod
3. Puncture Tool
4. Carriage Frame
5. Switch Trigger
6. Switch Lock
7. Variable Speed Selector
8. Plunger Rod Handle
9. Battery Pack (Not included)
10. Latches
11. Spout
12. Caulk Tube (Not included)
13. Handle, insulated gripping surface
DESCRIPTION

Important!
It is essential that you read the instructions in this manual before
assembling, operating, and maintaining the product.
Subject to technical modication.

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English
Safety, performance, and dependability have been given
top priority in the design of your cordless caulking gun.
INTENDED USE
The product is intended to be used only by adults who
have read and understood the instructions and warnings
in this manual, and can be considered responsible for their
actions.
■Sealing cracks to keep your home’s conditioned
air inside while keeping unconditioned air outside,
increasing your home’s energy efficiency.
■Filling holes and cracks before painting.
■Creating a moisture barrier around areas that could be
damaged by water.
■Sealing cracks to keep insects from crawling inside
your home.
■Applying adhesive.
Do not use the product in any way other than those stated
for intended use.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, re and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool’’ in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
WORK AREA SAFETY
■Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
■Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
■Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
ELECTRICAL SAFETY
■Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
■Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
■Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
■Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
■When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
■If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
PERSONAL SAFETY
■Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may
result in serious personal injury.
■Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions will reduce
personal injuries.
■Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch
on invites accidents.
■Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
■Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
■Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.

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■If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used. Use of dust
collection can reduce dust-related hazards.
■Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
POWER TOOL USE AND CARE
■Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
■Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
■Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
■Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
■Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect
the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
■Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
■Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
■Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
■Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
■Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
■When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
nails, screws or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
■Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
■Do not use a battery pack or tool that is damaged
or modified. Damaged or modified batteries may
exhibit unpredictable behaviour resulting in fire,
explosion or risk of injury.
■Do not expose a battery pack or tool to fire
or excessive temperature. Exposure to fire or
temperature above 130°C may cause explosion.
■Follow all charging instructions and do not charge
the battery pack or tool outside the temperature
range specified in the instructions. Charging
improperly or at temperatures outside the specified
range may damage the battery and increase the risk
of fire.
SERVICE
■Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
■Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
CAULKING GUN SAFETY WARNINGS
■Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring. Cutting
accessory contacting a "live" wire may make exposed
metal parts of the power tool "live" and could give the
operator an electric shock.
■Ambient temperature range for tool during operation is
between 0°C and 40°C.
■Ambient temperature range for tool storage is between
0°C and 40°C.
■The recommended ambient temperature range for the

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charging system during charging is between 10°C and
38°C.
ADDITIONAL BATTERY SAFETY WARNINGS
WARNING
To reduce the risk of re, personal injury, and product
damage due to a short circuit, never immerse your
tool, battery pack or charger in uid or allow a uid to
ow inside them. Corrosive or conductive uids, such
as seawater, certain industrial chemicals, and bleach
or bleach-containing products, etc., can cause a short
circuit.
■Ambient temperature range for battery during use is
between 0°C and 40°C.
■Ambient temperature range for battery storage is
between 0°C and 20°C.
TRANSPORTING LITHIUM BATTERIES
Transport the battery in accordance with local and national
provisions and regulations.
Follow all special requirements on packaging and labelling
when transporting batteries by a third party. Ensure that
no batteries can come in contact with other batteries or
conductive materials while in transport by protecting
exposed connectors with insulating, non-conductive caps
or tape. Do not transport batteries that are cracked or
leaking. Check with the forwarding company for further
advice.
SPECIFICATIONS
Cordless caulking gun
Model CCG-1801
Voltage 18 V
No load speed
High 5.5 mm/s
Low 1 mm/s
Measured sound values determined according to EN
62841:
A-weighted sound pressure level Lp = 59 dB(A)
Uncertainty K 3 dB (A)
A-weighted sound power level LW = 70 dB(A)
Uncertainty K 3 dB (A)
Wear ear protectors.
Weighted root mean
The vibration total values(triax vector sum) determined
according to EN 62841:
Vibration emission value not
exceed
2.5 m/s2
Uncertainty K 1.5 m/s2
MODEL
BATTERY
PACK
(not included)
COMPATIBLE
CHARGER
(not included)
Lithium-ion
RB18L13
RB18L15
RB18L15B
RB18L25
RB18L30
RB18L40
RB18L50
RB18L90
BCL14181H
BCL14183H
RC18150
RC18627
RC18120
RC18118C
OPERATION
WARNING
Do not allow familiarity with products to make you
careless. Remember that a careless fraction of a
second is sufcient to inict serious injury.
WARNING
Always wear safety goggles or safety glasses with side
shields when operating products. Failure to do so could
result in objects being thrown into your eyes, resulting in
possible serious injury.
WARNING
Do not use any attachments or accessories not
recommended by the manufacturer of this product.
The use of attachments or accessories not
recommended can result in serious personal injury.
This product will accept RYOBI One+ 18 V lithium-ion
battery packs and RYOBI One+ 18 V nickel-cadmium
battery packs.

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WARNING
Always remove battery pack from the product when
you are assembling parts, making adjustments,
cleaning, or when it is not in use. Removing battery
pack will prevent accidental starting that could cause
serious personal injury.
BATTERY PROTECTION FEATURES
RYOBI 18 V lithium-ion batteries are designed with
features that protect the lithium-ion cells and maximize
battery life. Under some operating conditions, these
built-in features may cause the battery and the tool it is
powering to act differently from nickel-cadmium batteries.
During some applications, the battery electronics may
signal the battery to shut down, and cause the tool to stop
running. To reset the battery and tool, release the trigger
and resume normal operation.
NOTE: To prevent further shut down of the battery, avoid
forcing the tool.
If releasing the trigger does not reset the battery and tool,
the battery pack is depleted. If depleted, the battery pack
will begin charging when placed on the lithium-ion charger.
TO INSTALL BATTERY PACK (NOT INCLUDED)
See figure 2.
■Lock the switch trigger by sliding the switch lock up.
■Place the battery pack on the tool.
■Make sure the latches on each side of the battery pack
snap into place and the battery pack is secured on the
tool before beginning operation.
CAUTION
When placing battery pack in the tool, be sure raised rib
on battery pack aligns with the bottom of the drill and
latches into place properly. Improper installation of the
battery pack can cause damage to internal components.
TO REMOVE BATTERY PACK (NOT INCLUDED)
See figure 2.
■Lock the switch trigger by sliding the switch lock up.
■Depress the latches on the side of battery pack.
■Remove the battery pack from the tool.
STARTING/STOPPING THE CAULK GUN
See figure 3.
Before attempting to start the caulk gun, be sure the
switch lock is in the unlocked position.
■To turn the caulk gun ON, depress the switch trigger.
■To turn the caulk gun OFF, release the switch trigger.
LOCKING THE SWITCH TRIGGER
See figure 3.
The switch trigger of the caulk gun can be locked off using
the slide switch located below the switch trigger.
■To lock the switch trigger, slide the switch lock up. This
will prevent the caulk gun switch trigger from being
depressed.
■To unlock the switch trigger, slide the switch down.
This will allow the caulk gun switch trigger to be
depressed.
LOADING CAULK (NOT INCLUDED)
See figure 4-5.
Lock the switch trigger by sliding the switch lock up.
■Using a utility knife, cut off the tip of the spout on a
standard 10 oz. tube of caulk. Cut the tip at a 45°
angle.
■Remove as little as possible, taking into consideration
the size of the “bead” of caulk you need.
■Check for a second inner seal at the base of the spout.
If found, insert the puncture tool inside the spout to
break the seal before using. If using a partially filled
tube, use the puncture tool to remove any hardened
material from the tip.
NOTE: An inner seal is usually found only in card-
board caulk tubes.
■While holding the caulk gun steady with one hand, pull
the handle of the plunger rod away from the caulk gun.
Continue pulling until plunger base reaches the back
of the carriage frame.
■Load the caulk tube into the carriage frame, making
sure it is well seated at both ends.
ELECTRONIC OVERLOAD PROTECTION
The caulk gun is protected by an electronic overload
protection feature. If too much pressure is exerted on
the tube, the motor will shut down. This helps to prevent
damage to the tool and the caulk tube. If the motor shuts
off, make sure that:
■Nozzle tip is cut
■Inner seal in the caulk tube is broken
■Hardened material is removed from the nozzle
■Caulk tube is not damaged or frozen
■ Plunger rod is free of caulk/adhesive materials
Release the trigger and wait for 3 to 5 seconds to allow the
electronics to reset. If the motor again shuts off, move the
variable speed selector to the middle position and press

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the trigger again. If the motor continues to shut off, try
another tube of material or take the tool to an authorized
service center.
WARNING
Battery tools are always in operating condition. Therefore,
switch should always be locked when not in use or carry-
ing at your side.
APPLYING CAULK
See figure 6-8.
■Prepare the surface to be caulked by removing any
dust, dirt, or remnants of old caulking. Make sure the
area to be caulked is clean and dry.
■Set the speed of the caulk gun to match your
application needs, using just enough caulk to do the
job. Experiment in an out-of-the-way area to find the
best speed to use to deliver the caulk bead you want.
■Hold the gun at a slight angle. If filling a crack, insert
the spout into the crack, if possible; otherwise, run the
caulk gun along the surface.
■Squeeze the trigger on the caulk gun, allowing the
caulk to extrude from the tube tip.
NOTE: If the bead of caulk is too narrow, re-cut the
nozzle to provide a larger opening. However, it is bet-
ter to apply a thin bead of caulk and add a little more
if necessary than to apply too much and attempt to
remove the excess.
■Carefully move the caulk gun at an even pace along
the gap to be filled as you continue to depress the
switch trigger. Make sure the caulk comes in full
contact with both application surfaces. If necessary,
use your finger to gently press the caulk into a corner
or crack.
NOTE: The best fill is usually achieved by push-
ing the caulk out into the gap in a forward motion.
However, in some cases (particularly where the side
materials are rough or uneven), a pulling motion may
work better as the cartridge will be less likely to get
snagged along the joint.
■The motor will shut off automatically when a caulk tube
becomes empty. Pull the plunger rod back and replace
the caulk tube as necessary.
■To end the caulk bead, release the switch trigger.
■Draw a moistened finger or other “smoothing tool”along
the caulk bead after applying. This will help the caulk
adhere to the application surfaces and will create a
clean, finished appearance.
■Use a damp towel or rag to clean off any excess caulk.
MAINTENANCE
WARNING
When servicing, use only original replacement parts. Use
of any other parts may create a hazard or cause product
damage.
WARNING
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing dust.
If operation is dusty, also wear a dust mask.
WARNING
To avoid serious personal injury, always remove the bat-
tery pack from the tool when cleaning or performing any
maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING
Do not at any time let brake uids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal injury.
To work properly, the plunger rod of the tool must remain
clean and free of all caulk and adhesive material. If
material does get on the plunger rod mechanism, clean
the material off according to the directions of the caulk or
adhesive manufacturer.
When the tool is shut off by the electronic overload
protection system, always wait for 3 to 5 seconds before
depressing the trigger for restart. Frequently depressing
and releasing the trigger under these circumstances may
cause interior damage to the caulk gun.
Only the parts shown on the parts list are intended to
be repaired or replaced by the customer. All other parts
should be replaced at an Authorized Service Center.

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ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
as waste. The machine, accessories
and packaging should be sorted for
environmental-friendly recycling.
SYMBOLS
Safety Alert
VVolts
min-1 Revolutions or reciprocations per minute
Direct current
EurAsian Conformity Mark
Ukrainian mark of conformity
CE Conformity
Please read the instructions carefully before
starting the machine.
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with
your local authority or retailer for recycling
advice.

VIBRATION LEVEL
WARNING
The vibration emission level given in this information sheet has been measured in accordance with a standardised test
given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of
exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used
for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may
significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or
when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working
period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool
and the accessories, keep the hands warm and organisation of work patterns.
RYOBI®WARRANTY APPLICATION CONDITIONS
In addition to any statutory rights resulting from the purchase, this product is covered by a warranty as stated below.
1. The warranty period is 24 months for consumers and commences on the date the product was purchased. This
date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to
consumer and private use only. So there is no warranty provided in case of professional or commercial use. This
warranty applies only on new products.
2. There is a possibility to extend for a part of the range of power tools (AC/DC) the warranty period over the period
described above using the registration on the www.ryobitools.eu website. The eligibility of products for extended
warranty is clearly displayed in stores and / or on packaging and is contained within the product documenta-
tion. The end user is required to register his/her newly-acquired products online within 30 days from the date of
purchase. The end user may register for the extended warranty in his/her country of residence if listed on the online
registration form where this option is valid. Furthermore, end users must give their consent to the storage of their
personal data that is required to be entered online. They must also accept the terms and conditions. The registra-
tion conrmation receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will
serve as proof of the extended warranty.
3. The warranty covers all defects of the product during the warranty period due to faults in workmanship or material
at the purchase date. The warranty is limited to repair and/or replacement and does not include any other obliga-
tions including but not limited to incidental or consequential damages. The warranty is not valid if the product has
been misused, used contrary to the instruction manual, or has been incorrectly connected to a power supply. This
warranty does not apply to:
–any damage to the product that is the result of improper or lack of maintenance
–any product that has been altered or modified
–any product where original identification (trade mark, serial number) markings have been defaced, altered or
removed
–any damage caused by non-observance of the instruction manual
–any product not displaying the CE approval mark on the rating plate
–any product that has been attempted to be repaired by a non-authorised warranty service centre or without prior
authorisation by Techtronic Industries
–any product connected to an improper power supply (amps, voltage, frequency)
–any damage caused by external influences (water, chemical, physical, shocks) or foreign substances
–normal wear and tear spare parts
–inappropriate use, overloading of the tool
–use of non-approved accessories or parts
–Power tool accessories provided with the tool or purchased separately. including but not limited to screw driver
bits, drill bits, abrasive discs, sand paper and blades, lateral guide etc.
–Components (parts and accessories) subject to natural wear and tear, including but not limited to Service &
Maintenance Kits, carbon brushes, bearings, chuck, SDS drill bit attachment or reception, power cord, auxiliary
handle, transport carry case, sanding plate, dust bag, dust exhaust tube, felt washers, impact wrench pins &
springs, etc.
4. For servicing, the product must be sent or presented to a RYOBI authorised service station listed for each country
in the following list of service station addresses. In some countries your local RYOBI dealer undertakes to send the
product to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should
be safely packed without any dangerous contents such as petrol, marked with sender’s address and accompanied
by a short description of the fault.
5. A repair / replacement under this warranty is free of charge. It does not constitute an extension or a new start of the
warranty period. Exchanged parts or products become our property. In some countries delivery charges or postage
will have to be paid by the sender. Your statutory rights arising from the purchase of the product remain unaffected.
6. This warranty is valid in the European Community, Switzerland, Iceland, Norway, Liechtenstein, Turkey and Russia.
Outside these areas, please contact your authorised RYOBI dealer to determine if another warranty applies.

DECLARATION OF CONFORMITY
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
Herewith we declare that the product
Cordless Caulking Gun
Brand: RYOBI
Model number: CCG-1801
Serial number range: 44404204000001 - 44404204999999
is in conformity with the following European Directives and harmonised standards
2006/42/EC, 2014/30/EU, 2011/65/EU
EN 62841-1:2015, EN 55014-1:2017, EN 55014-2:2015
RoHS documentation is compiled according to EN 50581:2012
Todd Chipner
Sr. Director, CPT Quality and Asia Regulatory & Safety
Winnenden, Dec. 31, 2018
Authorised to compile the technical file:
Alexander Krug, Managing Director
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
960223543-13
Techtronic Industries GmbH
Max-Eyth-Straße 10,
71364 Winnenden, Germany
AUTHORISED SERVICE CENTRES
ACD PLANT LTD
145 Southbank Road
Coundon
Coventry, West Midlands
CV6 1FG
Phone: [phone]
Email: [email protected]
Web: www.acdplant.co.uk
CBS Power Tools Limited
Unit 4, V P Square
Storeys Bar Rd, Fengate
Peterborough, Cambridgeshire
PE1 5YS
Phone: [phone]
Email: [email protected]
Web: www.cbspowertools.com
C D Powertools
76 Old Road
Churwell Morley, Leeds
LS27 7TH
Phone: [phone]
Email: [email protected]
Web : www.cdpowertools.co.uk
C J Sinclair Limited
44 Victoria Road
St Peters
Broadstairs, Kent
CT10 2UG
Phone: [phone]
Email: [email protected]
Web: www.cjsinclairltd.co.uk
ToolTech Industrial Equipment
227 E Dunhill Road, Macosquin
Coleraine, Co Londonderry
BT514LQ
Phone: [phone]
Email: [email protected]
For an updated list of authorised service centres, visit http://uk.ryobitools.eu/header/service-and-support/service-agents.