Ryobi RAP1500G User manual

FRONT PAGE
RAP1500G
EN
FR
DE
ES
IT
NL
PT
DA
SV
FI
NO
RU
PL
CS
HU
RO
LV
LT
ET
HR
SL
SK
BG
UK
TR
EL

Fig. 1
Fig. 4
7
12
8
2
9
13
5 mm 4 mm
11
10
Fig. 3
Fig. 2
6
5
4
2
1
3

Fig. 11
Fig. 5 Fig. 6
Fig. 8
14
2
3
50.8
50.8
Mounting
hole
Planer
base
hole m8 screw
2-Ø9 Ø9
Ø15
15
Fig. 7
Fig. 9
17
Fig. 10
15
16
18
19
17
21
20
19
17
Fig. 12
4
5

18
19
17
21
20
19
17
Fig. 13
Fig. 16
Fig. 17
23
Fig. 14
2
Fig. 15
Fig. 18 Fig. 19
135º
34 mm
33 mm
33 mm
5 mm
3 mm
100 mm
120º
70 mm
100 mm
15 mm
30 mm
20 mm
22
ø 50mmø 50mm

EN
FR
DE
ES
IT
NL
PT
DA
SV
FI
NO
RU
PL
CS
HU
RO
LV
LT
ET
HR
SL
SK
BG
UK
TR
EL
Important!
It is essential that you read the instructions in this manual before assembling, maintaining and operating
the product.
Attention!
Il est essentiel que vous lisiez les instructions contenues dans ce manuel avant d’assembler, d’entretenir
et d’utiliser le produit.
Achtung!
Es ist wichtig, dass Sie vor Zusammenbau, Wartung und Benutzung des Produktes die Anweisungen in
dieser Anleitung lesen.
¡Atención!
Resulta fundamental que lea este manual de instrucciones antes de realizar el montaje, el mantenimiento
y de utilizar este producto
Attenzione!
E’ importante leggere le istruzioni contenute nel presente manuale prima di montare il prodotto, svolgere
le operazioni di manutenzione sullo stesso e metterlo in funzione.
Let op!
Het is van essentieel belang dat u de instructies in deze gebruiksaanwijzing leest voor u het product
monteert, onderhoudt en gebruikt.
Atenção!
É fundamental que leia as instruções deste manual antes da montagem, manutenção e operação do
aparelho.
OBS!
Det er vigtigt, at man læser instrukserne i denne brugsanvisning, inden man samler, vedligeholder og
betjener produktet.
Observera!
Det är viktigt att du läser instruktionerna i manualen före montering, användning och underhåll av
produkten.
Huomio!
On tärkeää, että luet tämän käsikirjan ohjeet ennen tuotteen kokoamista, huoltoa ja käyttöä.
Advarsel!
Det er viktig at du leser instruksjonene i denne manualen før sammensetning, vedlikehold og bruk av produktet
Внимание!
Необходимо прочитать инструкции в данном руководстве перед сборкой, обслуживанием и
эксплуатацией этого изделия.
Uwaga!
Koniecznie należy przeczytać instrukcje zawarte w tym podręczniku przed montażem, obsługą oraz
konserwacją produktu.
Důležité
upozornění!
Neinstalujte, neprovádějte údržbu ani nepoužívejte tento výrobek dříve, než si přečtete pokyny uvedené
v tomto návodu.
Figyelem!
Fontos, hogy a termék összeszerelése, karbantartása és használata előtt elolvassa a kézikönyvben
található utasításokat.
Atenţie!
Este esențial să citiți instrucțiunile din acest manual înainte de asamblare, efectuarea întreținerii și
operarea produsului.
Uzmanību!
Ir svarīgi izlasīt šīs rokasgrāmatas instrukcijas pirms uzstādīšanas, apkopes un preces darbināšanas.
Dėmesio!
Prieš surenkant, prižiūrint ir naudojant gaminį, būtina perskaityti šiame vadove pateiktus nurodymus.
Tähtis!
Enne masina kokkupanekut, hooldamist ja kasutama hakkamist tuleb käesolevas juhendis esitatud
juhised kindlasti läbi lugeda.
Upozorenje!
Vrlo je važno da ste prije sklapanja, održavanja i rada s ovim proizvodom pročitali upute u ovom priručniku.
Pomembno!
Pomembno je da pred montažo vzdrževanjem in uporabo tega izdelka preberete navodila v tem
priročniku.
Upzornenie!
Je dôležité, aby ste si pred montážou, údržbou a obsluhou produktu prečítali pokyny v tomto návode.
Важно!
Изключително важно е да прочетете инструкциите в настоящото ръководство, преди да преминете
към сглобяване, поддръжка или работа с продукта.
Важливо!
Дуже важливо, щоб ви прочитали інструкції в цьому керівництві перед складанням, обслуговуванням
та експлуатацією цієї машини.
Dikkat!
Ürünün montajını, bakımını yapmadan ve ürünü çalıştırmadan önce bu kılavuzda yer alan talimatları
okumanız önemlidir.
Προσοχή!
Είναι πολύ σημαντικό να διαβάσετε τις οδηγίες στο παρόν εγχειρίδιο πριν συναρμολογήσετε, συντηρήσετε
ή λειτουργήσετε το προϊόν.
Subject to technical modication | Sous réserve de modications techniques | Technische Änderungen vorbehalten | Bajo
reserva de modicaciones técnicas | Con riserva di eventuali modiche tecniche | Technische wijzigingen voorbehouden
| Com reserva de modicações técnicas | Med forbehold for tekniske ændringer | Med förbehåll för tekniska ändringar |
Tekniset muutokset varataan | Med forbehold om tekniske endringer | могут быть внесены технические изменения |
Z zastrzeżeniem modykacji technicznych | Změny technických údajů vyhrazeny | A műszaki módosítás jogát fenntartjuk
| Sub rezerva modicaţiilor tehnice | Paturam tiesības mainīt tehniskos raksturlielumus | Pasiliekant teisę daryti techninius
pakeitimus | Tehnilised muudatused võimalikud | Podloæno tehniëkim promjenama | Tehnične spremembe dopuščene
| Právo na technické zmeny je vyhradené | Подлежи на технически модификации | Є об’єктом для технічних змін |
Teknik değişiklik hakkı saklıdır | Υπό την επιφύλαξη τεχνικών τροποποιήσεων

DESCRIPTION
1. Top guard
2. Cutterhead height adjustment crank handle
3. Depth of cut scale
4. Power switch
5. Overload switch
6. Table extension
7. Base lock screws
8. Feet
9. Elevation knob lock screw
10. Push stick
11. Blade setting gauge
12. Hex keys
13. Open end wrench
14. Plastic pointer
15. Dust chute
16. Hexagonal socket head cap screws
17. Forcing screws
18. Blade setting gauge
19. Lock bar
20. Blades
21. Spring
22. Allen screws
23. Height adjustment nut
Safety, performance, and dependability have been
given top priority in the design of your thickness planer.
INTENDED USE
The planer is intended for planing wood.
Do not use this product in any other way other than
those stated for intended use.
GENERAL SAFETY WARNINGS
WARNING
When using electric tools, basic safety precautions
should always be followed to reduce the risk of fire,
electric shock and personal injury. Read all these
instructions before attempting to operate this product
and save these instructions.
■Keep work area clear. Cluttered areas and benches
invite injuries.
■Consider work area environment. Do not expose
tools to rain. Do not use tools in damp or wet
locations. Keep work area well lit. Do not use tools in
the presence of flammable liquids or gases.
■Guard against electric shock. Avoid body contact
with earthed or grounded surfaces (e.g., pipes,
radiators, ranges, refrigerators).
■Keep other persons away. Do not let persons,
especially children, be involved in the work, touch
the tool or the extension cord, and keep them away
from the work area.
■Store idle tools. When not in use, tools should
be stored in a dry locked-up place, out of reach of
children.
■Do not force the tool. It will do the job better and
safer at the rate for which it was intended.
■Use the right tool. Do not force small tools to do
the job of a heavy duty tool. Do not use tools for
purposes not intended, for example, do not use
circular saws to cut tree limbs or logs.
■Dress properly. Do not wear loose clothing or
jewellery, they can be caught in moving parts.
Non-skid footwear is recommended when working
outdoors. Wear protective hair covering to contain
long hair.
■Use protective equipment. Use safety glasses.
Use face or dust mask if working operations create
dust.
■Connect dust extraction equipment. If the tool is
provided for the connection of dust extraction and
collecting equipment, ensure these are connected
and properly used.
■Do not abuse the cord. Never yank the cord to
disconnect it from the socket. Keep the cord away
from heat, oil and sharp edges.
■Secure work. Where possible, use clamps or a vice
to hold the work. It is safer than using your hand.
■Do not overreach. Keep proper footing and balance
at all times.
■Maintain tools with care. Keep cutting tools sharp
and clean for better and safer performance. Follow
instruction for lubricating and changing accessories.
Inspect tool cords periodically and if damaged, have
them repaired by an authorized service facility.
Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean and free from oil
and grease.
■Disconnect tools. When not in use, before servicing
and when changing accessories such as blades, bits
and cutters, disconnect tools from the power supply.
■Remove adjusting keys and wrenches. Form the
habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning
it on.
■Avoid unintentional starting. Ensure switch is in
“off” position when plugging in.
■Use outdoor extension leads. When the tool is
used outdoors, use only extension cords intended
for outdoor use and so marked.
■Stay alert. Watch what you are doing, use common
sense and do not operate the tool when you are
tired.
■Check damaged parts. Before further use of tool, it
should be carefully checked to determine that it will
operate properly and perform its intended function.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced by an authorized service centre
unless otherwise indicated in this instruction manual.
Have defective switches replaced by an authorized
service centre. Do not use the tool if the switch does
6Original Instructions

not turn it on and off.
■Warning. The use of any accessory or attachment
other than the one recommended in this instruction
manual may present a risk of personal injury.
■Have your tool repaired by a qualified person.
This electric tool complies with the relevant safety
rules. Repairs should only be carried out by qualified
persons using original spare parts otherwise this
may result in considerable danger to the user.
PLANER SAFETY WARNINGS
■Always wear eye and ear protection when operation
the machine.
■Wear gloves when handling the cutter block and
rough material to reduce injuries from sharp edges.
■Wear a face or dust mask if the operation is dusty.
■Check to make sure all holding screws are tight
before starting machine.
■Always stop the motor and disconnect from the
power source before making any adjustments.
■Be sure all guards are in place before operation.
■Read operator's manual thoroughly and familiarise
yourself with the machine before operation.
■Do not force work through the machine. Allow the
planer to apply the proper feed rate.
■Check feed rollers occasionally to be sure sawdust
and chips are not lodged between any components.
If rollers are not seated firmly, the feed rolls will not
hold timber firmly against the bed, allowing kickback.
■Check and make sure the roller tables are on the
same plane with the work table when planing wood,
and the rollers can rotate freely when planing long
workpieces.
■Use the product to plane dry wood boards only.
■Use sound timber, with no loose knots and as few
tight knots as possible.
■Never stand directly in line with either the infeed or
outfeed sides. Always stand off to one side of the
machine.
■Make sure the workpiece is free of nails, screws,
stones and other foreign objects which could
damage the blades.
■Make sure the blades are attached correctly as
described in the instructions.
■Use caution when handling the blades and
cutterhead assembly. The blades are sharp and can
easily cut your hand.
■Allow the cutterhead to reach full speed before using.
■Use the push stick instead of your hands to push the
workpiece when its end approaches the blades. The
push stick should be stored on the work table when
not in use.
■Use blades which are well sharpened and
maintained.
■Use only cutting blades designed for the product.
■Make sure the planer is securely mounted before
use. Pay extra attention to stability when planing
long workpieces.
■Keep hands away from the blade when it is moving.
■Do not make cuts deeper than 3mm (1/8”).
■Wear eye protection that meets your local safety
standards.
■Do not remove jammed piece until the blade has
stopped and the power is OFF.
WARNING
Never conduct the following operations:
■Stopped work (i.e., any cut which does not involve
the full length of the workpiece)
■Planing recesses, tenons or moulds
■Planing badly bowed wood with inadequate
contact with the infeed table
ANTI-KICKBACK PAWLS
See figure 2.
■An anti-kickback pawl is a device which, when
properly installed and maintained, is designed to
stop the workpiece from being kicked back toward
the front of the blade during a planer operation.
AVOIDING KICKBACK
■Always use the correct blade depth setting.
Inspect the work for knots or nails before beginning
a cut. Knock out any loose knots with a hammer.
Never cut into a loose knot or nail.
■Always use clean, sharp, and properly-set blades.
■Never use planer with dull blades.
■To avoid pinching the blade, support the work
properly before beginning a planer operation.
■When planing use steady, even pressure. Never
force the planer.
■Do not plane wet or warped timber.
■Always hold your workpiece firmly with both hands,
keep your body in a balanced position to be ready
to resist kickback. Never stand directly in line with
timber.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual
risk factors. The operator should pay particular and
additional attention to these points in order to reduce the
risk of serious personal injury.
■Injury to hearing – Wear suitable ear protection and
limit exposure.
■Injury to sight – Wear protective eye shields or
goggles when using the product.
■Respiratory injury from dust created by operating
the product – Wear suitable protection depending on
type of dust.
ENGLISH
EN
FR
DE
ES
IT
NL
PT
DA
SV
FI
NO
RU
PL
CS
HU
RO
LV
LT
ET
HR
SL
SK
BG
UK
TR
EL
7
Original Instructions

ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It
should be connected to a power supply that is 220-240V,
AC only (normal household current), 50 Hz. Do not
operate this product on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will
overheat. If the product does not operate when plugged
into an outlet, double check the power supply.
SPEED AND WIRING
The no-load speed of this tool is approximately 9,000
rpm. This speed is not constant and decreases under
a load or with lower voltage. For voltage, the wiring in
a shop is as important as the horsepower rating of the
motor. A line intended only for lights cannot properly
carry a power tool motor. Wire that is heavy enough for
a short distance will be too light for a greater distance. A
line that can support one power tool may not be able to
support two or three tools.
If the power supply cord is damaged, it must be replaced
only by the manufacturer or by an authorized service
center to avoid risk.
Only connect the product to an outlet having the same
configuration as the plug. Do not use an adapter with
this product.
For greater safety and reliability, all repairs should be
performed by an Authorised RYOBI Service Centre.
Residual current device (RCD) protection should be
provided on the circuit(s) or outlet(s) to be used for
the product. Outlets are available having built-in RCD
protection and may be used for this measure of safety.
If the product is used with an extension cord, ensure
the connection of the power cord of the tool and the
extension cord are not on the ground. Auxiliary devices
should always be plugged into the wall outlet and not at
the connection of an extension cord and the power tool's
power cord.
If a protected outlet is not available, do not use the
product until an outlet can be changed or auxiliary
protection can be obtained. These auxiliary protection
devices are available at your local retailer.
LOOSE PART LIST
Item Description Qty
2 Cutterhead height adjustment
crank handle
1
7 Base lock screws 4
8 Feet 4
9 Elevation knob lock screw 1
10 Push stick 1
11 Blade setting gauge 1
12 Hex keys 2
13 Open end wrench 1
ASSEMBLY
MOVING THE PLANER
See figure 3.
■The planer can be carried using the handles on both
sides of the frame. Make sure the table extensions
are closed before moving the planer.
INSTALLING FEET
■Attach the feet to the corners at the bottom of the
planer.
MOUNTING THE PLANER ONTO A WOOD BASE
See figures 5-6.
■When the planer is not mounted on a planer stand,
it is suggested that it be mounted onto two pieces of
timber. This will ensure maximum stability.
■Choose two pieces of wood according to the sizes
shown in the figure. Mount the planer onto the wood
surface.
■Use the four base lock screws (supplied) to mount
the planer base onto the wood.
STOCK REST
See figure 7.
■The stock rest on the top of the planer provides
convenient handling of stock for consecutive cutting
operations. Stock placed on the top of the machine
can be easily pulled to the operator for planing.
OPERATION
ON / OFF SWITCH
See figure 8.
■To turn on the planer, push the Ibutton. To turn off,
push the Obutton.
WARNING
Always be sure the switch is in the OFF position
before connecting the planer to the power source.
CIRCUIT OVERLOAD SWITCH
See figure 8.
■The machine is provided with an overload switch for
overload protection. If an overload occurs, the switch
will pop out. If this happens, wait several minutes
and press the switch to reset the machine.
ADJUSTING DEPTH OF CUT
See figure 9.
8Original Instructions

WARNING
Never plane more than 3 mm in one pass and never
attempt to plane a board under 127 mm (5") in length.
Always wear a protective face shield.
■To adjust the depth of cut, turn the cutterhead height
adjustment crank handle in the directions marked on
top of the planer. The depth of cut adjustment can
be read from the depth of cut scale. The adjustment
gradation is 1.6 mm per revolution of the crank.
■Always start your work by making a light planing
cut. The depth of cut on subsequent passes may be
increased by up to 3 mm, but remember that a light
cut creates a finer finish than a heavier cut.
■The thickness of timber running through the planer
is controlled by the distance you adjust the cutting
blade from the table.
●Do not plane timber that is less than 7 mm thick.
●Do not plane timber that is thicker than 153 mm
(6").
ADJUSTING THE DEPTH OF CUT SCALE
See figure 9.
For the safe operation of your planer, it is very important
that the depth of cut scale reads accurately. To adjust
the depth of cut scale, follow the steps below:
■Feed a board for planing.
Compare the measured thickness of the board to the
reading on the depth of cut scale.
■If the reading on the depth of cut scale is incorrect,
loosen the screw which tightens the plastic pointer
and adjust accordingly.
■When you have properly adjusted the depth of cut
scale, test the reading by planing a piece of scrap
timber. After planing, measure the planed thickness
and double check it against the scale reading. The
two measurements should be the same. Re-adjust
the depth of cut scale to read the planed thickness
if necessary.
REMOVING THE PLANER BLADES
See figure 10-12.
To remove the planer blades, follow the steps below:
WARNING
Unplug your planer from the power source before
removing the planer blades.
■Remove the dust chute by removing the four
hexagonal socket head cap screws on it.
■Loosen the lock bar and blade by turning the forcing
screws clockwise. The blades are spring loaded, and
will push out when the assembly is loosened.
■Take out the blade, and then the blade lock bar.
INSTALLING / REPLACING THE PLANER BLADES
See figure 12.
To install the planer blades, follow the steps below:
■Remove the blades according to the instructions in
"REMOVING THE PLANER BLADES".
■Clean away all debris from the planer cutterhead.
■Fit the blade lock bar into the slot on the cutterhead.
■Fit the blade into the slot on the cutterhead, and
tighten the lock bar blade assembly by turning the
forcing screws counter clockwise. Make sure the
blade is facing the correct direction and is centred
in the slot.
■Set the blade heights according to the instructions in
"SETTING THE BLADE HEIGHT". The blade height
must be reset every time the blades are taken out
for any reason.
■Be sure to replace the dust chute after blades are
installed.
SETTING THE BLADE HEIGHT
See figure 13-14.
■To obtain a blade projection of 1.1 mm, place the
blade setting gauge on the cutterhead with both
guides resting firmly against the blade.
■Loosen the assembly by turning the seven forcing
screws clockwise with an open end wrench.
■When the blade is pressed to the required height
by guides on the gauge, retighten the assembly by
turning the forcing screws counter clockwise. Make
sure all seven forcing screws are tightened securely.
WARNING
The blade edge is very susceptible to chipping. Use
caution when handling the gauge near the blades to
avoid damaging them.
WARNING
The assembly must be tightened securely to prevent
accidents during planing.
CONNECTING A DUST COLLECTION SYSTEM
See figure 19.
The dust produced when using this tool may be harmful
to health. Use a dust absorption system and remove
deposited dust thoroughly, e.g., with a vacuum cleaner.
To connect a dust collection system:
■Unplug the tool.
■Connect the nozzle of the dust collection system to
the dust chute.
Clean the hose of the dust collection system frequently
to avoid the accumulation of dust.
ENGLISH
EN
FR
DE
ES
IT
NL
PT
DA
SV
FI
NO
RU
PL
CS
HU
RO
LV
LT
ET
HR
SL
SK
BG
UK
TR
EL
9
Original Instructions

ADJUSTMENT
MAKING THE CUTTERHEAD AND WORK TABLE
PARALLEL
See figures 15-18.
Plane a workpiece and measure the thickness after the
cut. If the thicknesses are different on both sides of the
workpiece, perform the following:
Adjust the cutter shaft and the worktable so they are
parallel. The tools used for checking are shown in figure
15. Use hardwood to make a tool gauge block according
to the size shown in the figure. Make the adjustments as
per the following procedures.
■Remove the height adjustment crank handle and
both top and side covers by removing allen screws
to expose the height adjustment lock nuts.
■Loosen the adjustment lock nuts.
■Adjust the height adjustment lock nuts up or down as
required to suit the gauge block.
■When the desired height setting is reached, tighten
the lock nuts in position.
■Reassemble side and top covers and replace the
height adjustment crank handle.
NOTE: Remove gauge block before starting machine.
Thickness planing is the sizing of the material to a
desired thickness, while creating a smooth surface
parallel to the opposite side of the board.
The art of thickness planing consists mainly of using
good judgement about the depth of cut in various
situations. You must take into account:
1. The width of the timber
2. The hardness of the timber
3. The dampness of the timber
4. The straightness of the board
5. The grain direction
6. The grain structure
How these factors can affect the quality of the work can
only be learned through experience. Whenever working
with a new type of wood, or one with unusual problems,
always make test cuts on scrap material prior to working
on the actual piece.
FOR ADDITIONAL PLANING
If additional planing is needed to obtain the desired
thickness of finish, hand crank the cutterhead no more
than 3 mm (at any given time) and complete another
pass.
WARNING
Never plane more than 3 mm in one pass and never
attempt to plane a board under 127 mm (5") in length.
Always wear a protective face shield.
MAINTENANCE
WARNING
Always make sure the power plug has been
removed from the mains power source before
making adjustments, lubricating or when doing any
maintenance on the product.
RE-SHARPENING THE BLADE
If re-sharpening of blade is necessary, only re-
sharpening the wedged area is allowed.
LUBRICATION
■The recommended lubrication for roller chains
used in medium to low operation is to simply wipe
the chain clean. When there is an excess build-up
of dust or wood shavings, etc., coat the chain with
a light film of oil but never pour the oil directly on
the chain. Over-oiling tends to hasten the collection
of dust and woodshavings and works them into
members of the chain leading to increased wear and
premature replacement. This applies to the speed
reduction and height adjustment chains as well as
the elevation screws.
■The bearings on the cutterhead are factory lubricated
and sealed. They require no further attention.
PERIODIC MAINTENANCE
■The build-up of sawdust and other debris can
cause your machine to plane inaccurately. Periodic
cleaning is mandatory for precision planing and is
highly recommended.
■Close fitting parts, such as the lockbars and the
planer cutterhead slots, should be cleaned with
a brush; remove clinging foreign matters. Then
replace all parts in their respective positions slightly
dampened with oil.
■Remove resin and other accumulations from feed
rollers and table with a non-flamable solvent.
TRANSPORTATION AND STORAGE
When transporting the product, disconnect the power
cord and dismount the product. Carry the product using
the handles on both sides of the frame. Store the product
in a secure place that is not accessible to children.
Clean the product using a brush and vacuum cleaner
before storage.
SYMBOL
Safety alert
European Conformity Mark
10 Original Instructions