Ryobi BT-3000 User manual

OPERAT0R'S MANUAL
10 in. (254 mm) TABLE SAW / BT3000
SPECIFICATIONS:
Blade Diameter 10 in. (254 mm)
Blade Arbor 5/8 in. (16 mm)
Cutting Depth at 0°3-9/16 in. (90.5 mm)
Cutting Depth at 45°2-1/2 in. (63.5 mm)
Rating 120 Volts, 60 Hz-AC Only
15 Amperes
Output Speed 4,800 RPM
Net Weight Without Workstand 75 Lbs. (34.1 kg.)
Net Weight With Workstand 107 Lbs. (48.6 kg.)
Save This Manual For Future Reference
CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI 10 in. PRECISION CUTTING SYSTEM.
Your new saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.

Page 2
Table Of Contents ........................................................... 2
Rules For Safe Operation ............................................ 3-6
Specific Safety Rules For Your Table Saw .................. 6
Glossary Of Terms For Woodworking .......................... 7
Unpacking And Checking Contents ........................... 8-9
Tools Needed ............................................................... 8
List Of Loose Parts For Table Saw .............................. 9
Features .................................................................... 10-12
Getting To Know Your Saw........................................ 10
A. Operating Components ......................................... 11
B. Power Switch......................................................... 11
To Turn Your Saw On ........................................... 11
To Turn Your Saw Off ........................................... 11
To Lock Your Saw Switch ..................................... 11
C. Blades ................................................................... 12
D. Speed And Wiring ................................................. 12
Assembly ..................................................................13-15
A. Frame .................................................................... 13
B. Rails, Tables And Fences ..................................... 13
To Install Front And Back Rails ............................. 13
To Install Miter Table And Fence .......................... 14
To Install Accessory Table And Rip Fence ........... 14
C. Blade And Guard Assembly .................................. 14
To Check Saw Blade Installation........................... 15
To Install Blade Guard Assembly .......................... 15
Operation ..................................................................16-27
A. General Information..........................................16-17
Grounding.............................................................. 16
Types Of Cuts ....................................................... 16
Cutting Tips ........................................................... 17
B. Settings And Adjustments ................................ 18-23
To Remove The Blade .......................................... 18
To Check, Replace Or Adjust The Riving Knife
And Blade Guard Assembly .................................. 19
Kickback ................................................................ 20
To Avoid Kickback................................................. 20
To Make A Push Stick ........................................... 20
Featherboard......................................................... 21
How To Make A Featherboard .............................. 21
How To Mount A Featherboard ............................. 21
To Adjust The Blade Depth ................................... 22
To Adjust The Blade Angle.................................... 22
To Set The Scale To The Blade ............................ 22
To Lock Miter Table............................................... 23
C. Making Cuts .....................................................23-27
To Make A Straight Cross Cut............................... 23
To Make A Miter Cut ............................................. 24
To Make A Straight Rip Cut................................... 24
To Make A Bevel Cross Cut .................................. 25
To Make A Bevel Rip Cut ................................. 25-26
To Make A Compound Miter Cut........................... 26
To Make A Large Panel Cut .................................. 26
To Make Non-Through Cuts.............................26-27
To Make Dado Cuts .............................................. 27
Maintenance .............................................................28-30
A. General Maintenance ............................................ 28
B. Specific Table Saw Maintenance .......................... 28
To Set Blade At 0 Or 45 Degrees.......................... 28
To Check The Alignment Of The Rip Fence To
The Blade .............................................................. 29
To Adjust The Bevel Locking Lever....................... 29
To Align The Miter Locking Clamps ...................... 30
To Adjust The Front and Rear Rail Clamps .......... 30
To Adjust The Accessory Table ............................ 30
Sliding Miter Table Assembly ................................. 31-34
Checks And Adjustments ......................................31-34
Checking Sliding Miter Table Assembly................32-33
To Check Miter Base Parallelism .......................... 32
To Check Miter Fence Alignment .......................... 33
Making Adjustments To Sliding
Miter Table Assembly............................................ 33-34
To Adjust The Miter Base...................................... 33
To Adjust The Miter Fence .................................... 34
To Adjust Quick-Stop ............................................ 34
Lubrication..................................................................... 35
Locker Bracket Assembly........................................... 35
Tilt / Elevating Mechanism ......................................... 35
Troubleshooting....................................................... 36-37
Accessories ................................................................... 38
Exploded View and Parts List ................................. 40-46
Parts Ordering / Service ............................................... 48
TABLE OF CONTENTS

Page 3
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicatescaution,warning,ordanger.Maybeusedinconjunctionwithothersymbolsorpictographs.
DANGER:Failure toobeyasafety warningwillresultin seriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourselfortoothers.Alwaysfollowthesafetyprecautionstoreducetheriskoffire,electricshockand
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
Servicing requiresextremecare and knowledge and should beperformedonly by a qualified servicetechnician.Forservice
wesuggestyoureturnthe tool toyournearestRyobiAUTHORIZEDSERVICE CENTER forrepair.Whenservicing,useonly
identical Ryobi replacement parts.
RULES FOR SAFE OPERATION
WARNING:
Observe all normal safety precautions related to
avoiding electrical shock.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe
operation and instructing others who may use this tool.
Lookforthissymboltopointoutimportantsafetyprecautions.
It means attention!!! Your safety is involved.
GLASSES
SAFETY
WEAR YOUR
FORESIGHT IS BETTER
THAN NO SIGHT
Theoperationofanysawcanresultinforeignobjectsbeingthrownintoyoureyes,which
can result in severe eye damage. Before beginning power tool operation, always wear
safetygogglesorsafetyglasses withsideshieldsandafullfaceshield whenneeded.We
recommendWideVisionSafetyMask foruseovereyeglassesorstandardsafetyglasses
with side shields.
WARNING:

Page 4
RULES FOR SAFE OPERATION (Continued)
Safetyisacombinationofcommonsense,stayingalert,and
knowing how your table saw works. Read this manual to
understand this saw.
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and
limitations as well as the specific potential hazards
related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example; pipes, radiators, ranges,
refrigerator enclosures.
3. GROUND YOUR SAW. Make sure that your saw is
properlypolarizedwithanapprovedgroundconnection.
4. ALWAYS KEEP THE BLADE GUARD AND RIVING
KNIFE (SPLITTER) IN PLACE and in working order.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benchesinviteaccidents.DONOTleavetoolsorpieces
of wood on the saw while it is in operation.
6. AVOID DANGEROUS ENVIRONMENT. Don't use
power tools in damp or wet locations or expose to rain.
Keep work area well lit.
7. KEEPCHILDRENAND VISITORS AWAY. Allvisitors
shouldwearsafetyglassesandbekeptasafedistance
from work area. Do not let visitors contact tool or
extension cord while operating.
8. MAKE WORKSHOP CHILD-PROOF with padlocks or
master switches, or by removing starter keys.
9. DON'TFORCETOOL. Itwilldothejobbetterandsafer
at the feed rate for which it was designed.
10. USERIGHTTOOL.Don'tforcetoolorattachmenttodo
a job it was not designed for. Don't use it for a purpose
not intended.
11. DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and
drawyouintomovingparts.Rubberglovesandnonskid
footwear are recommended when working outdoors.
Also wear protective hair covering to contain long hair.
12. ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
13. PROTECT YOUR LUNGS. Wear a face or dust mask
if the cutting operation is dusty.
14. PROTECTYOURHEARING. Wearhearingprotection
during extended periods of operation.
15. DON'TABUSECORD. Neveryankcordtodisconnect
from receptacle. Keep cord from heat, oil, and sharp
edges.
16. DON'TOVERREACH. Keepproperfootingandbalance
at all times.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
18. DISCONNECT TOOLS. When not in use, before
servicing,or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
19. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Be sure switch is
off when plugging in.
21. MAKESUREYOUREXTENSIONCORDISINGOOD
CONDITION.Whenusinganextensioncord,besureto
useoneheavyenoughtocarrythecurrentyourproduct
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A
wiregage size (A.W.G.) of at least 14 isrecommended
foranextensioncord25feetorlessinlength.Ifindoubt,
use the next heavier gage. The smaller the gage
number, the heavier the cord. See Extension Cord
Caution on page 38.
22. USE OUTDOOR EXTENSION CORDS. When tool is
usedoutdoors,useonlyextensioncordswithapproved
ground connection that are intended for use outdoors
and so marked.
23. KEEP BLADES CLEAN AND SHARP. Sharp blades
minimize stalling and kickback.
24. KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
workoraroundoroverthebladewhilebladeisrotating.
Do not attempt to remove cut material when blade is
moving.
WARNING: Blades coast after turn off.
25. NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
26. INSPECTTOOLCORDSPERIODICALLY.Ifdamaged,
have repaired by a qualified service technician at an
authorizedservicefacility.Theconductorwithinsulation
having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductortoaliveterminal.Repairorreplaceadamaged
orworncordimmediately.Stayconstantlyawareofcord
location and keep it well away from the rotating blade.
27. INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
28. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
ANDGREASE. Alwaysuseacleanclothwhencleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.

Page 5
RULES FOR SAFE OPERATION (Continued)
WARNING:
Remove all fences and auxiliary tables before
transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
29. STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts,mountingandanyotherconditionsthatmayaffect
itsoperation.Aguardorotherpartthatisdamagedmust
be properly repaired or replaced by an authorized
service center to avoid risk of personal injury.
31. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
32. GUARDAGAINSTKICKBACK.Kickbackoccurswhen
the blade stalls rapidly and workpiece is driven back
towardstheoperator.Itcanpullyourhandintotheblade
resulting in serious personal injury. Stay out of blade
path and turn switch off immediately if blade binds or
stalls.
33. USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
34. SUPPORTLARGEPANELS.Tominimizeriskofblade
pinching and kickback, always support large panels.
35. BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
36. USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
boltsthataredefectiveorincorrect.Themaximumblade
capacity of your saw is 10 in. (254 mm).
37. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
38. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
39. USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of
blade or cutter only.
40. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don'tleavetooluntil it comes to a
complete stop.
41. AVOID CUTTING NAILS. Inspect for and remove all
nails from lumber before cutting.
42. NEVER TOUCH BLADE or other moving parts during
use.
43. NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE
WORKPIECE.
44. DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
45. GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole
electrical receptacle.
46. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.

Page 6
1. ALWAYS USEBLADEGUARD,RIVINGKNIFE,AND
ANTI-KICKBACK PAWLS on all "through-sawing" op-
erations.Through-sawingoperationsarethoseinwhich
the blade cuts completely through the workpiece as in
rippingorcrosscutting.Keepthe bladeguarddown,the
anti-kickback pawls down, and the riving knife in place
over the blade.
2. ALWAYS SECURE WORK firmly against rip fence or
miter fence.
3. ALWAYS USE A PUSH STICK FOR RIPPING NAR-
ROW STOCK. A push stick is a device used to push a
workpiece through the blade instead of using your
hands.Sizeand shapecanvarybutthepushstickmust
always be narrower than the workpiece to prevent the
pushstickfromcontactingthesawblade.Whenripping
narrow stock, always use a push stick, so your hand
doesnotcomeclosetothesawblade.Useafeatherboard
and push blocks for non-through cuts.
4. NEVERperformanyoperation"freehand"whichmeans
usingonlyyourhandstosupportorguidetheworkpiece.
Alwaysuseeithertheripfenceor miterfence toposition
and guide the work.
5. NEVER stand or have any part of your body in line with
the path of the saw blade.
6. NEVERreachbehind,over,orwithinthreeinchesofthe
blade or cutter with either hand for any reason.
7. MOVE THE RIP FENCE out of the way when crosscut-
ting.
8. NEVERuse ripfenceascutoffgagewhencrosscutting.
9. NEVER attempt to free a stalled saw blade without first
turningthesawOFFanddisconnectingthesawfromthe
power source.
10. PROVIDE ADEQUATE SUPPORT to the rear and
sidesof the saw table forwide or long workpieces. Use
a sturdy "outrigger" support if a table extension more
than 24 inches long is attached to the saw.
11. AVOID KICKBACKS (work thrown back toward you)
by:
A. Keeping blade sharp.
B. Keeping rip fence parallel to the saw blade.
C. Keepingrivingknife, anti-kickbackpawls,and blade
guard in place and operating.
D. Notreleasingtheworkbeforeitispushedallthe way
past the saw blade using a push stick.
E. Notrippingworkthatistwistedorwarpedordoesnot
have a straight edge to guide along the fence.
12. AVOIDAWKWARDOPERATIONSANDHANDPOSI-
TIONS where a sudden slip could cause your hand to
move into the cutting tool.
SPECIFIC SAFETY RULES FOR THE
BT3000 TABLE SAW
13. CHECKWITHAQUALIFIEDELECTRICIANorservice
personnel if the grounding instructions are not com-
pletelyunderstoodorif indoubtastowhether thetoolis
properly grounded.
14. USE ONLY CORRECT ELECTRICAL DEVICES: 3-
wireextensioncordsthathave3-pronggroundingplugs
and 3-pole receptacles that accept the tool's plug.
15. DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
16. USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Blades must be rated for
atleast5,500rpm.Useofaccessoriesthatarenotlisted
may cause the risk of personal injury. Instructions for
safeuseofaccessoriesareincludedwiththeaccessory.
17. DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
18. MAKESURETHEWORKAREAHASAMPLELIGHT-
ING to see the work and that no obstructions will
interfere with safe operation BEFORE performing any
work using the table saw.
19. ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
20. SAVE THESE INSTRUCTIONS. Refer to them fre-
quently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
Figure 1: Electrical
COVER OF GROUNDED
OUTLET BOX
GROUNDING
PIN

Page 7
GLOSSARY OF TERMS FOR WOODWORKING
Anti-Kickback Pawls (Fingers)
Device which, when properly installed and maintained, is
designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with an angled blade.
Compound Cut
A cut with both a miter angle and a bevel angle.
Crosscut
A cutting or shaping operation made across the grain of the
workpiece.
Dado
A non-through cut which produces a square sided notch or
trough in the workpiece.
Featherboard
A device used to help control the workpiece by guiding it
securelyagainstthetableorfenceduringanyripcutoperation.
Freehand
Performing a cut without using a fence, miter gauge, fixture,
holddownclamp,orotherproperdevicetokeeptheworkpiece
from twisting during the cut.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a through
cut or the slot produced by the blade in a non-through or
partial cut.
Kickback
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw. Associated with the
workpiececlosingthekerfandpinchingthebladeorotherwise
placing tension on the blade.
Leading End
The end of the workpiece which, during a rip type operation,
is pushed into the cutting tool first.
Miter Cut
A cutting operation made with the wood at any angle other
than 90 degrees.
Molding
Acutwhichproducesaspecialshapeintheworkpiece,used
for joining or decoration.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Block
Adeviceusedtofeedtheworkpiecethroughthesaw,except
during narrow ripping type operations where a push stick
should be used. It also helps keep the operator's hands well
away from the blade.
Push Stick
Adeviceusedtofeedtheworkpiecethroughthe saw to help
keep the operator's hands well away from the blade.
Rabbet
A notch in the edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping Or Rip Cut
Acuttingorshapingoperation made alongthelengthorwith
the grain of the workpiece.
Riving Knife
Also known as a spreader or splitter. A metal piece, slightly
thinner than the saw blade which helps keep the kerf open
and prevent kickback.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
appliestotheworkpiece,thatareawhichwillbe,orhasbeen,
cut by the blade.
Set
Thedistancethatthetipofthesawbladetoothisbent(orset)
outward from the face of the blade.
Throw-Back
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece being dropped onto the blade or being
placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Trailing End
Theworkpieceendlastcutbythebladeinarippingoperation.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.

Page 8
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord, or turn the switch on
until the missing parts are obtained and are installed
correctly. Call 1-800-525-2579 in the United States or
1-800-265-6778 in Canada for assistance if any parts
are missing or damaged.
The saw is factory set for accurate cutting. After assem-
bling it, check for accuracy. If shipping has influenced the
settings, refertospecificproceduresexplainedintheopera-
tion and maintenance sections of this manual.
Your Model BT3000 Table Saw is shipped complete in one
cartonandincludestwotableextensions,aripfence,amiter
fence with adjusting clamp, a blade guard, and rails. Some
models of the BT3000 may also include a workstand with a
separatepartslist,owner'soperatingmanual,andassembly
instructions.
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
sure all items are accounted for, before discarding any
packing material.
TOOLS NEEDED
#2 PHILLIPS
SCREWDRIVER
ADJUSTABLE
WRENCH
FRAMING SQUARE
SOCKET WRENCH
WITH 7/16 in.
SOCKET
COMBINATION
SQUARE
3/4 in.
WRENCH
UNPACKING AND CHECKING CONTENTS
Figure 2: Tools Needed
3/8 in. NUT DRIVER
FLAT BLADE
SCREWDRIVER

Page 9
1
2
3
4
5
6
9
10
12
13
14
18
17
16
15
11
7
8
UNPACKING AND CHECKING CONTENTS
LIST OF LOOSE PARTS FOR TABLE SAW
Figure 3: Loose Parts
Key
No. Description Quan.
1 Rip Scale Indicator.......................................... 1
2 Screw .............................................................. 1
3 Hex Nut ........................................................... 1
4 End Plug ......................................................... 4
5 Rip Fence........................................................ 1
6 Sliding Miter Table .......................................... 1
7 Accessory Table ............................................. 1
8 Blade Guard With Riving Knife
And Anti-Kickback Pawls ................................ 1
9 Large wrench .................................................. 1
10 Small wrench .................................................. 1
11 Rear Rail ......................................................... 1
12 Front Rail ........................................................ 1
13 Miter Fence Holder With Adjusting Clamp ...... 1
14 Miter Fence With Miter Indicator ..................... 1
15 3/32 in. Allen Wrench (Included)..................... 1
16 1/8 in. Allen Wrench (Included)....................... 1
17 5/32 in. Allen Wrench (Included)..................... 1
18 3/16 in. Allen Wrench (Included)..................... 1
19 Instructional Video (Not Shown)
20 Operator's Manual (Not Shown)
21 Warranty Registration Card (Not Shown)
22 Authorized Service Center Listing (Not Shown)
Key
No. Description Quan.
8

Page 10
FEATURES
GETTING TO KNOW YOUR SAW
Your saw is designed to perform as a versatile, accurate,
precision cutting tool that is easy to operate.
It is equipped with the following features for convenience,
ease of use, and high-quality performance:
• a combination saw blade
• abevelindicatortosettheexactangleoftheblade,
with locking lever
• an adjustable and reversible sliding miter table
• an adjustable miter fence with miter indicator
• an adjustable accessory table
• an adjustable rip fence with scale indicator
• anadjustablerivingknife(splitter)andbladeguard
with anti-kickback pawls
• front and rear guide rails with an easy-to-read
scale on front rail
• a dust exhaust that can be adapted to a standard
shop vacuum
• blade adjusting handle to set depth of cut
• switch with lockable cover plate to help prevent
unauthorized use
Thesefeaturesprovideeaseofcuttingwithalltypesofwood.
WARNING:
Before attempting to use your table saw, familiarize
yourself with all operating features and safety
requirements.
Figure 4: Table Saw Features
ADJUSTING
CLAMP
QUICK-STOP
END PLUG (4)
MITER SCALE
MITER
LOCKING CLAMPS
LOCKING
HANDLE
FRONT RAIL
SCALE
SLIDING
MITER TABLE THROAT
PLATE
ANTI-KICKBACK
PAWLS
BLADE
GUARD
RIVING
KNIFE SAW
BLADE
REAR
RAIL
RIP
FENCE
ACCESSORY
TABLE
BLADE
ADJUSTING HANDLE
BEVEL
LOCKING LEVER
MITER
FENCE
MITER
FENCE HOLDER
SWITCH WITH
LOCKABLE COVER
BEVEL
INDICATOR
BEVEL
SCALE
MITER
SLIDE LOCK
MITER
TABLE BASE

Page 11
FEATURES
WARNING:
Although some of the illustrations in this manual are
shown with the blade guard removed for clarity, do not
operatethesawwithoutthebladeguardunlessspecifically
instructed to do so.
A. OPERATING COMPONENTS
Theupperportionofthebladeprojectsupthroughthetable,
surrounded by an insert called the throat plate. To cut wood
at a bevel, the blade must be tilted, using the blade adjust-
menthandle,scale, and bevel indicatorfoundon the front of
thecabinet.Insidethecabinet,adjustablepositivestopsare
provided for 0 and 45 degrees.
The sliding miter table assembly is used for all crosscutting
operations.Themiter fence is easilyadjustedto cut wood at
anangleby looseningtheadjustingclamp,settingthefence
to the miter scale, and retightening the clamp. The sliding
miter table, which rests on a base mounted on the rails, can
be repositioned along the rails for wide work. It can be
reversed so the projecting base is in the back. It can also be
movedfromtherightsidetotheleftsideasneeded.Withthe
miterfenceremovedthemitertableoffersadditionalsupport
for other operations such as ripping.
Your saw includes a rip fence and an accessory table. The
accessorytable can be moved from the rightside of thesaw
to the left side as needed. The rip fence is used to position
work that will be cut lengthwise. A scale on the front rail
shows the distance between the rip fence and the blade.
The riving knife is a metal device directly behind and above
the blade. It is used to help keep the cut wood from binding
together and causing possible kickback. It is very important
tousetherivingknifefor all through-sawing operations. The
anti-kickbackpawlsaretoothedplatesmountedontheriving
knife. Their teeth point away from the work in case the work
should be pulled back, toward the operator. Then the teeth
dig into the wood to help prevent or reduce the possibility of
kickback.
Your Ryobi BT3000 table saw features a receptacle on the
right side of the cabinet that permits use of accessories.
Check with your nearest Ryobi dealer for more information.
Use only accessories that are listed for use with this tool.
When using a listed accessory, unplug the saw motor cord
and use the receptacle and BT3000 main power switch to
operate the accessory.
B. POWER SWITCH
Your BT3000 is equipped with a switch that utilizes a
lockable switch cover to prevent unauthorized use. With the
sawturnedOFF,apadlockcanbeusedtosecuretheswitch
cover over the switch. This prevents anyone from starting
your saw without removing the padlock, lifting the switch
cover, and pressing the switch button.
TO TURN YOUR SAW ON:
1. Lift switch cover.
2. Press switch button.
3. Lower switch cover.
TO TURN YOUR SAW OFF:
1. (A) Press or push outside of switch cover, or
(B) Lift switch cover and press switch button.
TO LOCK YOUR SAW SWITCH:
1. Raise switch cover.
2. Align metal loop through slot in switch cover while
lowering switch cover.
3. Place shackle of padlock (not provided) through the
metal loop and close padlock.
WARNING:
ALWAYS makesure your workpiece isnot in contactwith
the blade before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
WARNING:
To reduce the risk of accidental starting, ALWAYS make
sure the switch is in the OFF position before plugging
tool into the power source .
Figure 5: Switch With Cover
TO
START
TO
STOP (A)
TO
STOP (B)
SWITCH
COVER
SWITCH
BUTTON
TO LOCK IN
OFF POSITION
PADLOCK
(NOT PROVIDED)

Page 12
FEATURES
C. BLADES
It is recommended that you use only the RYOBI 10 in. (254 mm) Combination Blade, which is specifically designed, tuned,
and balanced for use with the BT3000 Table Saw. You will get maximum performance with the following features:
• 36 precision ground, micro-grain carbide teeth • laser-cut expansion slots
• kerf width of 2.5 mm + .02 • tensioning for 4,800 rpm
• laser-cut blade body • precision balancing
Thisbladeisprovidedwiththesaw.Additionalbladestylesofthesamehighqualityare availableforspecificoperationssuch
as ripping. Your local RYOBI dealer can provide you with complete information.
CAUTION:
Be sure to use only blades that are rated for at least 5,500 RPM and recommended for use on this saw. Check with your
Ryobi dealer.
Figure 6: RYOBI 10 in. (254 mm) Combination Blade
BLADE ROTATION
PRECISION GROUND
MICRO-GRAIN
CARBIDE TEETH
LASER-CUT BODY
AND EXPANSION SLOTS
D. SPEED AND WIRING
Theno-load speed of your table saw is approximately4,800
rpm. The speed will not remain constant but will be less
under a load. The wiring in a shop is as important as the
motor's horsepower rating. A line intended for lights only
WILLNOTPROPERLYCARRYAPOWERTOOLMOTOR.
Wirethatisheavyenoughforashortdistancewillbetoolight
foragreaterdistance. Alinethatcansupport onepowertool
may not be able to support two or three tools.
WARNING:
To prevent possible electrical hazards, have a qualified
electrician check the line if you are not certain that it is
properly wired.

Page 13
Figure 9: Rear Rail
Figure 8: Front Rail
ASSEMBLY
WARNING:
Donotconnecttopowersupplyuntilassemblyiscomplete.
Failure to comply could result in accidental starting and
possible serious injury.
SEE FIGURE 3 ON PAGE 9 FOR DESCRIPTIONS
AND REFERENCES TO LOOSE PARTS
Figure 7: Loose Parts
FRONT
RAIL CLAMP
FRONT RAIL
SCALE
BLADE
ADJUSTING
HANDLE
BEVEL
LOCKING LEVER
HANDWHEEL
END
PLUG
RAIL
HOLDER NUT
A. FRAME
1.Unpack the saw and lay out all loose parts on a clean
surface.Inspectthepartstomakesurethatnopartsare
missingandallthecomponentsare ready forassembly.
Each unit also includes two wrenches for easy blade
removal or installation.
2.Secure the saw to the RYOBI table saw stand or a
workbench capable of supporting the load of the saw
plus any workpiece. This is necessary to avoid any risk
of the saw tipping over. See work stand operator's
manual inside work stand box for assembly of models
that apply. Make sure there is ample clearance around
the saw for the work materials.
3.Bolt the saw to the stand or workbench using four bolts
and hex nuts; place one set in each corner and tighten
securely.
B. RAILS, TABLES AND FENCES
TO INSTALL FRONT AND BACK RAILS
1.Position end plugs on both rails and secure in place by
tapping with a block of wood or a rubber mallet.
2.Loosen the front rail clamps one half turn from the
tightened position. Loosen the square rail holder nut
one-fourth(1/4)turn to allow the front railtoslide over it.
See Figures 8 and 9.
3.Mount the front rail with the scale facing the outside
toward the operator.
4.Check to make sure the rail clamps will securely clamp
the rail before sliding the entire assembly into position.
If not, tighten the square rail holder nut one-fourth (1/4)
turn and recheck.
5.Slide the rail into position over both clamps and secure.
6.Mount the rear rail, following the same clamping
procedure as shown for the front rail. Orient the rear rail
as shown in Figure 9.

Page 14
Figure 12: Rip Fence Installation
Figure 11: Miter Fence Installation
ASSEMBLY
MITER
TABLE BASE
HOLE "A"
LOCATOR
PIN
ADJUSTING
CLAMP
MITER
FENCE HOLDER
MITER FENCE
MITER
INDICATOR
HOLE "B"
REAR RAIL Figure 10: Miter Table Base Installation
TABLE
SLOT
SCREW
FRONT
BLOCK
MOUNTING
HOLE
RIP
FENCE
HEX NUT
ATTACHMENT
BOLT
SCALE
INDICATOR FRONT
LIP
REAR
LIP
REAR
RAIL
TO INSTALL MITER TABLE AND FENCE
1. Installtheslidingmitertableassemblyoverthefrontand
rear rails. See Figure 10. Check that it slides easily on
the rails. Push both front miter locking clamps down
evenlyoneachsidetosecure.Repeatforbothrearmiter
locking clamps.
NOTE: DO NOT force miter locking clamps fully down.
Tighten only to flat "seated" position.
2. To install the miter fence holder to the miter fence,
loosen the attachment bolt by turning the adjusting
clamp (the knob on top) counterclockwise. Make sure
the adjusting clamp is loose enough so the bolt has
enoughclearancetoslideinthetableslot.Slidethe tabs
into the grooves in the miter fence. See Figure 11.
3. Mount the miter fence to the miter table by installing the
locator pin (below the miter fence) into hole “A” or “B”.
(Hole"A"isclosesttotheblade.)Atthesametime,place
the attachment bolt in the slot. Secure the adjusting
clamp, but do not tighten.
NOTE: Hole“A”shouldbeusedforshortpiecesofwood
and hole “B” should be used for long or wide pieces of
wood.
4. Adjust the miter indicator to the scale.
5. Securely tighten the adjusting clamp.
TO INSTALL ACCESSORY TABLE
AND RIP FENCE
1. Place the accessory table on the front and back rails,
fittingthelipsintothetopslotoftherear rail.Positionthe
slot on the underside of the accessory table onto the
front rail and tighten the lever securely.
2. Remove the scale indicator assembly from the plastic
bag and install on either side of the rip fence. The pan
head screw (#8-32 x 1/2 in.) goes on the outside of the
front block. The scale indicator and hex nut (#8-32) go
immediately behind the front lip of the front block.
3. To install the rip fence, place the rear lip on the rear rail
and pull slightly toward the front of the unit. Lower front
endontotheguidesurfacesontopofthefrontrail.Check
for a smooth gliding action. Swing the locking handle
downtoautomaticallyalignandsecurethefence.When
securely locked, the locking handle should point
downward.
C.BLADE AND GUARD
ASSEMBLY
WARNING:
Donotconnecttopowersupplyuntilassemblyiscomplete.
Failure to comply could result in accidental starting and
possible serious injury.

Page 15
ASSEMBLY
TO CHECK SAW BLADE INSTALLATION
1. To check the saw blade, first remove the three screws
holding the throat plate in place. Remove the throat
plate. See Figure 13.
2. Make sure the bevel locking lever is securely pushed to
the left. Raise the blade arbor to its full height by turning
the blade adjusting handle clockwise.
3. Using the smaller hex wrench, insert the flat open end
into the flats on the arbor shaft as shown. Insert the
larger hex wrench over the hex nut, and, holding both
wrenches firmly, pull the larger wrench forward to the
frontofthe machinetoloosenandpushtotighten.Make
sure the blade nut is securely tightened. Do not
overtighten.
NOTE: Arbor shaft has left hand threads.
4. Check all clearances for free blade rotation.
5. See To Set the Scale to the Blade in the Operation
Section.Incuttingoperations, thescalewillbesetto the
side of the blade where the cut will be measured and
made.
TO INSTALL BLADE GUARD ASSEMBLY
1. Movethebevellockinglevertotherightforanglemode.
Slowlyturnthebladeadjustmenthandletoputtheblade
at 30 degrees. The handle will "pop out" slightly as it
engages the clutch.
2. Holding the blade adjusting handle with one hand, use
the other hand to push the bevel locking lever firmly to
the left to lock the bevel angle.
3. Raise the blade by turning the blade adjustment handle
clockwise.
4. Using the small hex wrench, install the blade guard
assembly by loosening the two attachment hex nuts
enoughtoslidetherivingknifedownbetweentheshims.
Do not remove the hex nuts. See Figure 15. Partially
retighten the two attachment nuts. Check the blade and
riving knife alignment. Make sure riving knife clears
blade by 1/8 in. See Figure 27.
5. Correctly align the blade and riving knife as shown,
repeating step 4 as needed. Tighten attachment nuts
securely. If riving knife is not positioned correctly with
blade up, it could contact saw table when blade is
lowered and restrict blade elevation.
6. Bladealignmentwiththerivingknife can be adjusted for
different blade widths. Refer to Settings and
Adjustments in the Operations Section. Before
continuing, read "To Check, Replace or Adjust the
RivingKnifeandBladeGuardAssembly" onpage19
to make sure of proper riving knife alignment.
7. Checkthebladeguardassemblyforclearancesandfree
movement. Reinstall the throat plate into the opening,
lowerthebladeandsecure thethreeattachmentscrews.
Tighten the screws securely.
Figure 14: Blade Tightening
Figure 13: Blade Installation
LARGE HEX
WRENCH
SMALL
SPACER
SMALL HEX
WRENCH
OUTER
BLADE WASHER
LARGE
SPACER
INNER
BLADE WASHER
TO
TIGHTEN
ARBOR NUT
TO
LOOSEN
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
DO NOT REMOVE HEX NUTS
RIVING
KNIFE
SHIMS
MOUNTING
PLATE
HEX NUTS
LARGE
HEX WRENCH
THROAT PLATE
BLADE
GUARD
ARBOR
SMALL HEX
WRENCH
Figure 15: Blade Guard Installation

Page 16
OPERATION
A. GENERAL INFORMATION
GROUNDING
Thesaw’sthree-prongplugmustbepluggedintoamatching
outlet that is properly installed and grounded in accordance
withalllocalcodes and ordinances. Improper connection of
the equipment can result in electric shock. Check with an
electrician or service personnel if you are unsure about
proper grounding. Do not modify the plug; if it will not fit the
outlet, have the correct outlet installed by a qualified electri-
cian.
WARNING:
If an extension cord is used, make sure it is a grounded/
three-prong plug and is adequate to prevent excessive
voltage loss. See Extension Cord Caution on page 38.
WARNING:
The saw's motor cord must only be plugged into the
receptacleprovidedonthesawwhichiscontrolled bythe
saw'smasterswitch. SeeFigure17 .Neverplugthemotor
corddirectlyintoanextensioncordasthiswillpreventthe
ability to switch the saw OFF.
TYPES OF CUTS
There are six basic types of cuts: the straight cross cut, the
mitercut,theripcut,thebevelcrosscut,thebevelripcut,and
the bevel miter cut (compound miter cut). All other cuts are
of these basic six. Operating procedures for making each
kind of cut are given later in this section.
WARNING:
Always make sure the blade guard and anti-kickback
pawls are in place and working properly when making
these cuts to avoid possible injury.
Cross cuts are straight, 90 degree cuts made across the
grain of the workpiece. The wood is fed into the cut at a 90
degree angle to the blade and the blade is vertical. See
Figures 18 and 36.
MOTOR
CORD
CUT ACROSS THE GRAIN,
ON ANGLED WORKPIECE,
WITH BLADE VERTICAL
CUT ACROSS THE GRAIN,
ON A STRAIGHT WORKPIECE,
WITH BLADE VERTICAL
Figure 19: Miter Cut
Figure 18: Cross Cut
Figure 17: Motor Cord
POWER
CORD
Figure 16: Three-Prong Safety Plug
SAW RECEPTACLE
COVER OF GROUNDED
OUTLET BOX
GROUNDING
PIN

Page 17
OPERATION
Miter cuts are made with the wood at any angle other than
90 degrees. See Figures 19 and 38. (The wood is angled to
the blade.) Miter cuts may tend to “creep” away from the
miterfenceduringcutting.Thiscanbecontrolled byholding
theworkpiecesecurelyagainstthemiter fence. The RYOBI
Miter Clamp Kit has been designed and tested for this
purpose. See the Accessories Section on page 38.
Ripcutsaremadewiththegrainofthewood. SeeFigure20.
To help control kickback while making a rip cut, keep the
anti-kickbackpawlsproperlymaintainedandadjusted,make
sureonesideofthewoodridesfirmlyagainstthefence,and
ALWAYS use a push stick with small or narrow pieces of
wood.
NOTE: Pushsticksshouldalso be used to finish a cutwhen
ripping long narrow pieces of wood, to prevent your hands
from getting close to the blade. See Figure 39.
Bevel cross cuts are made with an angled blade, cutting
wood across the grain.
Bevel rip cuts are made with an angled blade, cutting wood
with the grain .
NOTE:Thefencemustalwaysbeontheleftsideoftheblade
when making bevel cuts. See Figures 21 and 41.
Compound or bevel miter cuts are made with an angled
blade on wood that is angled to the blade. Be thoroughly
familiar with making straight cross cuts, bevel cross cuts,
and miter cuts before trying a compound miter cut. See
Figure 22.
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can be
either rip cuts or cross cuts. Carefully read and understand
all sections of this operator's manual before attempting any
operation.
WARNING:
All blades must be rated for at least 5,500 RPM to
prevent possible injury.
1. The kerf (the cut made by the blade in the wood) will be
wider than the blade to avoid overheating or binding.
Make allowance for the kerf when measuring wood.
2. Make sure the kerf is made on the waste side of the
measuring line.
3. Cut the wood with the finish side up.
4. Knockoutanylooseknotswithahammerbeforemaking
the cut.
5. Alwaysprovidepropersupport forthewoodasitcomes
out of the saw.
6. Refer to ACCESSORIES on page 38 and check with
your Ryobi dealer for information about recommended
blades.
CUT WITH THE GRAIN,
ON A STRAIGHT WORKPIECE
WITH BLADE VERTICAL
CUT WITH THE GRAIN, ON
A STRAIGHT WORKPIECE
WITH BLADE ANGLED
CUT ACROSS THE GRAIN, ON
A STRAIGHT WORKPIECE WITH
BLADE ANGLED
Figure 20: Rip Cut
Figure 22: Compound Miter Cut
Figure 21: Bevel Rip Cut And Bevel Cross Cut
CUT WITH AN ANGLED
BLADE AND WORKPIECE
ANGLED TO THE BLADE

Page 18
Figure 24: Arbor and Washer
OPERATION
B. SETTINGSANDADJUSTMENTS
TO REMOVE THE BLADE
Use the two wrenches supplied with the saw in this proce-
dure to replace the blade.
WARNING:
Unplugyoursawandmakesurethebladeguardassembly
isinstalledandworkingproperlytoavoidseriouspersonal
injury.
1. Raise the blade guard.
2. Remove the three screws from the throat plate and lift
the throat plate out of the slot.
3. Push the bevel locking lever to the left for elevation
mode.
4. Raise the blade to its full height by turning the blade
adjusting handle clockwise.
5. Place the open end of the small hex wrench into the slot
besidetheblade.Thewrenchwillfitovertwoflatsonthe
arbor (blade shaft). See Figure 24.
6. Fitthelargehexwrenchontothearbornut.Turnclockwise
andremovethenut,takingcarenottodragyourknuckles
across the blade.
NOTE: The arbor nut has left-hand threads.
7. Removetheouterbladewasherfromthearborandthen
remove the blade. Make sure that inner blade washer
and both spacers are tight against arbor shoulder.
8. Replacewithanewblade.Makesurethebladeteethare
pointing forward, toward incoming work.
9. Put the outer blade washer and arbor nut back on,
aligning with the flats on the arbor. Tighten the nut with
a counterclockwise turn.
NOTE: Use care not to cross thread arbor nut. Do not
overtighten.
10. Rotatethebladebyhandtomakesureitisturningfreely.
11. Check the riving knife and adjust if needed (See next
procedure).
12. Insert the throat plate, lower the blade, then secure the
throat plate with the three throat plate screws. Tighten
the screws firmly.
13. Push bevel locking lever to the left to allow blade
elevation and lowering.
BLADE
GUARD
THROAT
PLATE
BEVEL
LOCKING LEVER
BLADE
ADJUSTING HANDLE
Figure 23: Overview of Saw
LARGE HEX
WRENCH
SMALL
SPACER
SMALL HEX
WRENCH
OUTER
BLADE WASHER
LARGE
SPACER
INNER
BLADE WASHER
TO
TIGHTEN
ARBOR NUT
TO
LOOSEN
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
TO ANGLE BLADE,
PUSH BEVEL LOCKING
LEVER RIGHT.
TO LOWER BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE BLADE ADJUSTING
HANDLE COUNTERCLOCKWISE
TO RAISE BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE BLADE ADJUSTING
HANDLE CLOCKWISE.
TO LOCK BLADE ANGLE,
PUSH BEVEL LOCKING
LEVER LEFT.
ARBOR
Figure 25: Blade Movement Directions

Page 19
OPERATION
TOCHECK,REPLACEORADJUSTTHERIVING
KNIFE AND BLADE GUARD ASSEMBLY
The riving knife is mounted between several shims that can
berelocatedasneededtocentertheknifebehindtheblade.
It is held in place by two bolts and hex nuts at its base. The
bolts are set in slots that permit front-to-back adjustment.
WARNING:
Unplug the saw before working on it. If the saw is not
unplugged, accidental start-up can occur, resulting in
possible serious injury.
Remove the throat plate.
1. Withbladeguardup,makesuretherivingknifeisplaced
at least 1/8 inch from the outer points of the blade. See
Figure27. Thenmakesureitiscenteredwithinthewidth
oftheblade. SeeFigure28. Ifeitherplacementiswrong,
adjust with the following steps.
2. Raise the saw blade by pushing the bevel locking lever
to the left and rotating the blade adjustment handle
clockwise.
3. Put the saw in Angle mode by moving the bevel locking
lever to the right. Slowly turn the blade adjusting handle
untilthebevelindicatorisata30 degreeangle.Lockthe
angle by holding the blade adjusting handle with one
handandreturningthebevellockinglevertotheleftwith
the other.
4. Withtheboxendofthesmallhexwrench,loosenthetwo
nuts at the base of the riving knife. DO NOT REMOVE
NUTS. Remove the riving knife/guard assembly.
5. Rearrangetherivingknifebetweentheshimstoachieve
the correct centering.
WARNING:
Properlyalignrivingknife.Improperlyalignedrivingknife
can cause blade to bind which will increase risk of
kickback.
6. Adjust the bolts front-to-back as needed to place the
rivingknifeapproximately1/8inchfromtheblade’souter
points. Tighten with the small hex wrench to secure the
riving knife and blade guard assembly.
7. Bring the blade back to the desired angle and height.
Insert the throat plate, lower the blade, and secure the
throat plate with the three throat plate screws. Tighten
the screws firmly.
SHIMS
Figure 28: Shims and Riving Knife
LOOSEN NUTS,
RIVING KNIFE AND
GUARD ASSEMBLY
TO CENTER RIVING
KNIFE, REARRANGE SHIMS
RIVING
KNIFE
BLADE
GUARD
Figure 27: Riving Knife and Blade Placement
Figure 26: Blade and Riving Knife
RIVING KNIFE BLADE THROAT PLATE
RIVING KNIFE
BLADE
1/8 INCH

Page 20
KICKBACK
See Figure 29.
Kickback can occur when the blade stalls or binds, kicking
the workpiece back toward the front of the saw with great
forceandspeed.Kickbackcancauseseriousinjury.Precau-
tions must be taken to avoid the risk of kickback.
AVOID:
• making a cut with incorrect blade depth
• sawing into knots or nails in the workpiece
• twisting the wood while making a cut
• failing to properly position riving knife
TO AVOID KICKBACK
Use these guidelines to avoid kickback:
1. Always use the correct blade depth setting. The top
point ofthe blade teethshould clear the workpiece, 1/8 inch
to 1/4 inch.
2. Inspect the work for knots or nails before beginning a
cut. Knock out any loose knots with a hammer. Never
saw into a loose knot or nail.
3. Make straight cuts. Always use the rip fence when rip
cutting. This helps prevent twisting the wood in the cut.
4. Alwaysuseclean,sharp,andproperly-setblades.Never
make cuts with dull blades.
5. To avoid pinching the blade, support the work properly
before beginning a cut.
6. When making a cut, use steady, even pressure. Never
force cuts.
7. Do not cut wet or warped lumber.
8. Always hold your workpiece firmly with both hands or
usepushblocks,pushsticks,andfeatherboardstokeep
your body in a balanced position to be able to resist
kickback should it occur. Always use push blocks, push
sticks, or featherboards when making dado and other
non-through cuts to avoid the risk of serious injury.
WARNING:
Never standdirectly in line with theblade or allow hands
to come closer than 3 inches to the blade. Do not reach
over or across the blade. Failure to comply can result in
serious personal injury.
9. Use the right type of blade for the cut being made.
TO MAKE A PUSH STICK
A push stick is a device used to safely push a workpiece
through the blade instead of using your hands. Push sticks
in various sizes and shapes can be made from scrap wood.
The stick must always be narrower than the workpiece. If it
istoowide,itmayjamontheripfenceorblade.Whenripping
narrowstock,alwaysuseapushsticksoyourhanddoesnot
come close to the saw blade.
OPERATION
• making a cut with a dull, gummed-up, or improperly
set blade
• failing to support work
• forcing a cut
• cutting warped or wet lumber
• not following correct operating procedures
• failing to use the anti-kickback pawls
• using the wrong blade for the type of cut
NO KNOTS, NAILS OR WARPS IN WOOD
WOOD FED AND SUPPORTED CORRECTLY
Figure 29: Anti-kickback Practices
CORRECT
BLADE DEPTH
PUSH BLOCKS
PUSH STICK
Figure 30: Push Block And Push Stick Designs
BLADE GUARD
IN PLACE
ANTI-KICKBACK
PAWLS IN PLACE
PUSH
STICK