Ryonet Riley Hopkins 300 User manual

Assembly Instructions

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1
Tools Required:
• Two 9/16” wrenches
• Hammer
11 per unit
Main Press core assembly
16” x 18” Aluminum platen with rubber top
Print station assembly
Print station & bumper bolt hardware
1 per station
1 per station
1 per station /
color
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3
4
What’s in the box
Tag Item Q.
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1
4
3

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PRSA-RHCLRARMKIT
Riley Hopkins Print head bumper assembly
Tag
1
3
4
2
2
2
PRCO-BMPRBLTCVRBLU
PRHD-HC3/8NF4-1/2GR5ZC
PRHD-LNYN3/8NFGR5ZC
Air Hose for Riley print head bump stops 3-1/2”
long
3/8-24 x 4-1/2” Hex Cap Screw grade 5 Zinc
3/8-24 Lowpro Nyloc Nut
5/16 USS Flat Washer Zinc
PRHD-WA5/16USSGR5ZC
2
4
Name/ID Description Q.
1
2
4
3

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PRSA-RHPSKIT
Riley Hopkins WIN series Print station Hardware
Tag
14
4
8
2
PRHD-HC3/8NC1GR5ZC
PRHD-WA5/16USSGR5ZC
PRHD-RP3/16X1ZC
3/8-16 X 1 Hex Cap Screw Grade 5 Zinc
3/8-16 Nyloc Nut Zinc
5/16 USS Flat Washer Zinc
3/16 x 1 Roll Pin Zinc
PRHD-NYN3/8NCGR5ZC
2
3
4
Name/ID Description Q.
1
3
4
2

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STEP 1
Install the lower bumper bolt assemblies. Do not overtighten hardware.
Tighten just enough to hold in place.
NOTE: Refer to page 2 for hardware detail
Before dropping the print heads, ensure that spring hooks are engaged
in the slots. The hooks must be facing upward. WARNING: EXTREME FORCE.
INSTALL WITH CAUTION!
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STEP 2
Install the Upper bumper bolt assemblies. No not overtighten hardware.
Tighten just enough to hold in place.
NOTE: Refer to page 2 for hardware detail
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STEP 3
Install the print stations with supplied hardware. Ensure the number on
the print station matches the number on the center rotary. Failure to due
so, will shi the platens out of alignment.
Do not fully tighten at this time. They must be snug but loose enough to
adjust with bumps of the hand.
Note: Refer to Page 3 for hardware detail.
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NUMBERS
MUST MATCH
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Install the print stations with supplied hardware. Ensure the number on
the print station matches the number on the center rotary. Failure to due
so, will shi the platens out of alignment.
Do not fully tighten at this time. They must be snug but loose enough to
adjust with bumps of the hand.
Note: Refer to Page 3 for hardware detail.
STEP 4
Install the 3/16” roll pins to locate the print station. Tap print station to
align holes visually as close as you can. This is a factory seing that
ensures your platens are aligned to each other. Tap them in approx. ½”
with a hammer.
Aer pins are seated, fully tighten the print station hardware.
Note: Refer to Page 3 for hardware detail.
3/16” Roll Pins

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STEP 5
Install the platens onto the print stations. Set the platen (1) in the desired
position. To lock in place, first tighten the side knob (2). Then tighten the
lower knobs (3).
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Install the platens onto the print stations. Set the platen (1) in the desired
position. To lock in place, first tighten the side knob (2). Then tighten the
lower knobs (3).
Install leveling feet and optional adjustments
For uneven floors, install leveling feet (1) & adjust to stabilize the unit.
To increase or decrease tension on the print station detent bracket,
loosen 3/8” bolts (2).
Raise detent assembly for higher tension and lower assembly for less
tension. See next page for bearing gate adjustment (3).
STEP 6
14 per unit
PRHD-LF3/8NC2HD 3/8 X 2” Heavy Duty swivel Leveling foot
3/8-16 X 1 Hex Cap Screw Grade 2 Zinc
Riley 300 Dual Bearing Gate Sub assembly
PRHD-HC3/8NC1GR5ZC
PRSA-RH300GATE
4 per unit
1 per
print station
2
3
Tag Name / ID Description Q.

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STEP 7
Seing the press in High position.
To set up the overall press height plus 2 inches, first remove the hardware
in the front of the leg assembly. Swivel leg sections downward to align
with the rear set of holes.
Repeat this step for the remaining three leg assemblies.
14 per leg
PRHD-HC3/8NC3/4GR5ZC 3/8-16 x 3/4 Plated Hex cap screw
5/16 USS Flat Washer Zinc
PRHD-WA5/16USSGR5ZC 4 per leg
2
Tag Name / ID Description Q.
Use Rear Holes
Swivel Legs
Downward

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STEP 8
Bearing gate adjustment.
To adjust the locking tightness of the bearing gate assembly, first
slightly loosen the 5/16” hardware (3) on the set screw side of the gate.
To tighten the gate, turn set screw clockwise toward the stud holding
bearings. Once in desired position, retighten the 5/16” hardware.
1
3
1
2
PRHD-HXWRNCH3/32
PRHD-LNYN5/16NFGR5ZC
3/32” Hex Wrench-RH300 bearing gate adjustment
5/16-24 Lowpro Nyloc Zinc
Set Screw #10-32 x 3/8” Long-Black Oxide
Wheel bearing for Green Detent wheels
PRHD-SCW#10X3/8
PRCO-DETWHLBRNG
1
4
2
4
Tag Name / ID Description Q.
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2
1

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STEP 9
Level the screen clamping heads to the pallets. This one-time seing
will work for the vast majori of printing jobs. Future adjustment may be
required to accommodate “custom” platens that are much higher than
standard.
Image Key:
1. Ensure the print head arm is level with the print station.
2. Make sure registration gate seing will allow for height adjustment and
still lock in place.
3. Lock down a flat board in screen clamp to set them level to the platens.
4. Use a 9/16” wrench to adjust the hardware in the sloed o-contact
brackets.
5. DO NOT adjust this factory set o-contact riser
3
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2
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STEP 10
(X/Y Micro adjustments)
Before adjusting registration in the print head you must first loosen the
micro lock-down levers (2). To adjust front-to-back use the turnbuckle
knobs on the sides of the print head assembly (1).
To adjust registration side-to-side, use the long knob on the side of the
assembly (4). To get back to “zero” use the pointer on the top of the print
head assembly and line up with the center of the hole (3).
3
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STEP 11
Tilt/O-Contact Micro adjustments
Before adjusting o-contact (4) you must first loosen the o-contact jam
knob (5). Once the desired o-contact is set, retighten the jam knob to
hold in place.
Before adjusting the tilt micro (1) you must loosen the tilt jam knob (2).
Slowly loosen the tilt locking lever (3). Once desired tilt is set, retighten
the jam knob first and then the locking lever.
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3
1
2
5

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PRSA-RH300PNTHD
Riley 300 Print head Sub assembly
1
4
1
1
1
2
1
2
1
2
1
2
1
1
2
2
PRCO-KNBFLT3/8NC4ML Fluted CLAMP KNOBS 3/8-16 x 4” Male Stud
4-prong thru-hole knob 3/8-24 Female
3/8 -16 Inch Course Ratchet Handles
SINTERED BRZ BUSHING (SBB FL38 08)
5/16”-24 LEFT HAND THREAD MALE ROD ENDS
Turnbuckle Knob 5/16” NF-BLACK Plastic Micro Knob
5/16”-24 RIGHT HAND THREAD MALE ROD ENDS
Side block for Y-Axis micro adjust
Fluted REGGIE LOCK KNOB 3/8-24 Female thread
Y-axis Micro Rod 3/8”-24 w/ LH 5/16-24 end for RH300
5/16”-24 LEFT HAND THREAD FEMALE ROD ENDS
1/2 - 13 Large Ratchet Handles
Riley 300 Screen Clamp Sub assembly
3/8-24 FEMALE ROD ENDS RIGHT HAND THREAD
PRCO-KNB4PRG3/8NFFM
PRCO-KNBRCHT3/8NCFM
PRCO-BRNZB3/8ID1/2LG
PRCO-RDED5/16LHML
PRCO-KNBTNBKL5/16NF
PRCO-RDED5/16RHML
MFMS-MCROSIDBLOK
PRCO-KNBFLT3/8NFFM
MFMS-RH300SIDROD
PRCO-RDED5/16LHFM
PRCO-KNBRCHT1/2NCFM
PRSA-RH300CLPHD
PRCO-RDED3/8RHFM
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Tag Name / ID Description Q.

16
While we take pride in our quality and do our best to ensure your satisfaction, Riley Hopkins™/Ryonet®
does not assume any liability for damages, whether consequential or incidental, that may result from the
misuse of below stated specifications.
LIMITED WARRANTY
GENERAL PROVISIONS: The warranties described below apply ONLY to the original purchasers of new
Riley Hopkins™ presses from Ryonet®, purchased on or after April 20, 2013. Under these warranties,
Ryonet® will repair or replace, as Ryonet®elects, covered defective parts, materials, or workmanship
without charge for parts or the reasonable cost of labor related thereto. Ryonet®will use only new or re-
manufactured parts or components furnished by Ryonet®or a Ryonet® authorized third party.
WARRANTY DURATION: A lifetime warranty shall apply to covered Riley Hopkins presses, parts,
components and materials purchased by Band Members. Non-Band members who purchase a Riley press
will receive the stated limited warranty for a 2-year period from date of purchase.
WHAT IS COVERED: This warranty covers all non-wearable parts, non-wearable components,
and non-wearable materials of new Riley Hopkins™ presses. HOWEVER, the following items are excluded
from the scope of this warranty: expendable parts (including but not limited to bearings, springs, nylon
bolts, oilites and fasteners). FURTHER, Ryonet®does not warrant failure of parts or compo-nents resulting
from misuse or lack of proper maintenance, or improper installation.
WHAT IS NOT COVERED: Installation, inspection, and routine maintenance costs are the sole responsi-
bility of the purchaser; used equipment; any equipment modified or altered in any way not approved by
Ryonet®in writing including, but not limited to, disassembling bearing components; routine maintenance
and lubrication; consequences of negligence, misuse, accident, or improper application, installation, or
storage of the press; consequences of any service performed by someone other than a Ryonet® autho-
rized provider.
SECURING WARRANTY SERVICE: Warranty service must be requested of the nearest Ryonet®location.
At the time of requesting warranty service, the person or entity requesting warranty service must be
prepared to present evidence that it was the original purchaser of the Riley Hopkins™ press(es).
Written authorization must be obtained from Ryonet®before any part will be accepted. In order to return
such defective part, contact Ryonet®to return such part freight prepaid. Replacement parts are sent out
freight collect. Parts sent out prior to receiving defective part will be sent C.O.D., cost plus freight. Upon
return of defective part, if it is deemed that the part was not damaged by customer but failed, the cost of
the replacement part will be refunded.
Ryonet®Corporation | 12303 NE 56th St | Vancouver, WA 98682 | 1-800-314-6390 Page 1

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NOTE: Logos, graphic elements and or photo images contained in this document may not be reproduced without the wrien consent of Ryonet
Ryonet®Corporation | 12303 NE 56th St | Vancouver, WA 98682 | 1-800-314-6390 Page 2
NO REPRESENTATIONS OR IMPLIED WARRANTIES: WHERE PERMITTED BY LAW, RYONET® NOR
ANY RYONET® AFFILIATE MAKES ANY GUARANTIES, WARRANTIES, CONDITIONS, REPRESENTA-
TIONS, EXPRESS OR IMPLIED PROMISES, ORAL OR WRITTEN, AS TO THE NONOCCURENCE OF ANY
DEFECT, THE QUALITY, OR PERFORMANCE OF RILEY HOPKINS™ PRESSES OTHER THAN THOSE SET
FORTH HEREIN. FURTHER, RYONET® NOR ITS AFFILIATES DO NOT MAKE ANY IMPLIED
WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS OTHERWISE PROVIDED BY THE
UNIFORM COMMERCIAL CODE OR REQUIRED BY LAW TO THE FULLEST EXTENT PROVIDED BY LAW
EXCEPT AS SET FORTH HEREIN. LIMITATION OF LIABILITY: The remedies set forth in this warranty are
the purchaser’s exclusive remedies in connection with the performance of, or any breach of any guaran-
tee, condition, or warranty with respect to any new Riley Hopkins™ presses. In the event the above
warranty fails to correct purchaser’s performance problems caused by defects in workmanship and/or
materials, purchaser’s exclusive remedy shall be limited to payment for actual damages in an amount not
to exceed the cost of the press. IN NO EVENT SHALL RYONET OR ANY AFFILIATE OF RYONET® BE
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR INJURIES TO THE FULLEST EXTENT
PROVIDED BY LAW, INCLUDING BUT NOT LIMITED TO, LOSS OF PROFITS, LOSS OF MERCHANDISE,
SUBSTITUTION, OR OTHER COMMERCIAL LOSS, FOR DAMAGE SUFFERED BY PURCHASER ARISING
FROM A RILEY HOPKINS™ PRESS, UNLESS SUCH DAMAGES OR INJURIES ARE CAUSED BY THE
GROSS NEGLIGENCE OR INTENTIONAL ACTS OF RYONET®. RYONET® FURTHER DISCLAIMS ALL
LIABILITY FOR BODILY INJURIES TO THE FULLEST EXTENT PROVIDED BY LAW. NO SELLER'S WAR-
RANTY: No person or entity, other than Ryonet®, who sells the Riley Hopkins™ press has the authority
to make any guarantee, representation, promise, or warranty with respect to any Riley Hopkins™ press
unless the person or entity delivers to the purchaser a separate written guaranty certificate specifically
guaranteeing the press, in which case Ryonet® shall have no obligation to the purchaser. Neither origi-
nal Riley Hopkins™ manufacturers, distributors, or dealers, nor any other person or entity, has any
authority to make any representation or promise on behalf of Ryonet® or to modify the terms or limita-
tions of this warranty in any way.
ADDITIONAL INFORMATION
For additional information concerning the Riley Hopkins™/Ryonet®Press Warranty, contact
[email protected] or 1-800-314-6390

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