RYTEC Powerhouse XL Jazz PLC User manual

R Y T E C











Jazz PLC
Powerhouse XL
®
Dual Drive Door

Operating Instructions
























P.O.Box403,OneCedarParkway,Jackson,WI
53037 
Phone262‐677‐9046 Fax
262‐677‐2058
Rytec website: www.rytecdoors.com Rytec On-line store: www.rytecparts.com,
RytecE‐mail: [e-mail], PartsE‐mail: [e-mail] 
[Revision:December10,2012R1600614‐0,©RytecCorporation2012]

TABLE OF CONTENTS
PAGE
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HOW TO USE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
WIRING CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Onboard I/O’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Connecting I/O’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wire Size and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PROGRAMMING OR ACCESSING THE PLC. . . . . . . . . . . . . . . . . . . . . .2
ENTERING THE PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SETTING TIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DOOR FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
OUTPUT RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ALARM CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SAFETY LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHAIN HOIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHAIN PROXIMITY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LOAD SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WIRELESS REVERSING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INTRODUCTION—HOW TO USE MANUAL
1
INTRODUCTION
The Rytec Corporation is using the Unitronics Jazz PLC
to control the dual motors of the Powerhouse XL door.
This guide will help explain the PLC functionality and
programming capabilities.
DO NOT INSTALL, OPERATE, OR PERFORM MAIN-
TENANCE ON THIS DRIVE AND CONTROL SYSTEM
UNTIL YOU READ AND UNDERSTAND THE
INSTRUCTIONS IN THIS MANUAL.
If you have any questions, contact your Rytec represen-
tative or call the Rytec Technical Support Department at
800-628-1909. Always refer to the serial number of the
door that your control system is connected to when call-
ing the representative or Technical Support. Refer to the
installation manual or the owner’s manual provided with
your door for the location of the serial number plate.
The wiring connections and schematics in this manual
are for general information purposes only. A wiring
schematic is provided with each individual door, specif-
ically covering the control panel and electrical compo-
nents of that door. That schematic was shipped inside
the cardboard box containing the control panel.
HOW TO USE MANUAL
Throughout this manual, the following key words are
used to alert the reader of potentially hazardous situa-
tions, or situations where additional information to suc-
cessfully perform the procedure is presented:
WARNING is used to indicate the potential
for personal injury, if the procedure is not
performed as described.
CAUTION is used to indicate the potential
for damage to the product or property
damage, if the procedure is not followed
as described.
IMPORTANT: IMPORTANT is used to relay
information CRITICAL to the
successful completion of the
procedure.
NOTE: NOTE is used to provide additional infor-
mation to aid in the performance of the
procedure or operation of the door, but not
necessarily safety related.
GENERAL OVERVIEW
The PLC uses input signals from the limit switches to
indicate to the controller what position the door is in.
When an activation input is sent the controller uses an
output to energize either the open or close contactor to
move the door, depending which direction the door is
traveling, the corresponding limit switch will send an
input signal to tell the door to stop when the limit switch
is activated. The photo eye input is set up to reverse the
door during closing. The PLC allows for programming
additional (unused) inputs and outputs if required.
WIRING CONSIDERATIONS
The disconnect must be in the “OFF” posi-
tion and properly locked and tagged
before making electrical connections to
the control panel or PLC.
1. All examples and diagrams shown in this manual
are intended to aid understanding. They DO NOT
guarantee operation.
2. Only qualified service personnel should carry out
installation or repairs.
3. Before using this control, check all documentation,
such as the product’s installation and owner’s manuals
for safety guidelines and other relevant information.
4. A technician or engineer trained in the local and
national electrical codes should perform all tasks
associated with the electrical wiring of the controller.
5. DO NOT lay input/output cables near high voltage
power cables.
6. Allow for voltage drop and noise interference with
input/output lines used over an extended distance.
Use wire that is properly sized for the current load.
7. Double-check all wiring before turning on the
power supply.
Onboard I/O’s
The controller offers an on-board I/O configuration. The
configuration may contain analog and/or digital I/O’s.
I/O connection points are provided by external connec-
tors at the top and bottom of the controller. The connec-
tors plug in, enabling quick, easy removal. They provide
screw-type connection points for the power source,
inputs, and outputs. The connection points are clearly
labeled on the controller itself. The top connector gen-
erally provides connections for the power supply, analog
and/or digital inputs.

PROGRAMMING OR ACCESSING THE PLC—ENTERING THE PROGRAMMING
2
The bottom connector generally provides analog and/or
digital output connection points.
Connecting I/O’s
1. Strip the wire to a length of 7mm (.250—.300 in.).
2. Unscrew the terminal to its widest position before
inserting a wire.
3. Insert the wire completely into the terminal to
ensure a proper connection.
4. Tighten enough to keep the wire from pulling free.
Wire Size and specifications
• Wire the inputs and outputs using 26-14 AWG wire.
PROGRAMMING OR ACCESSING THE PLC
ENTERING THE PROGRAMMING
Figure 1
1. Push the enter key.
2. The display should read:
Figure 2
3. Enter code 514 and press the enter key.
4. The display will read for 2 seconds:
Figure 3
5. The display will now read:
Figure 4
a. Under the home display there are four available
sub programs:
• Status I/O
•Timers
• Door Function 1—4
• Output Relay
b. Scroll using the up or down arrow to view the dif-
ferent menus.
c. The left arrow will take you back to the home display.
A5900001
Door Cycles
Real Time
Status
Enter Key
Numeric
Keypad
Up, Down, Right (not used),
Left (back), Cursor
A5900001
PASSWORD:
A5900001
ACCESS: GRANTED
A5900001
Menu:
Home display

PROGRAMMING OR ACCESSING THE PLC—SETTING TIMERS
3
For example:
Figure 5
6. Push the down arrow.
7. The display now reads:
Figure 6
8. Push the enter key.
9. This display box appears:
NOTE: The X represents the Input 1 status
(0=open, NO) (1=closed, NC). I/O1: X
Input 1, O00: X output 0 status.
Figure 7
10. The right and left arrows allow you to navigate
through the different I/O status up to 15.
NOTE: Only Inputs 1-15 are used. Menu status
only showing the current condition of the
input or output, actual programming for the
input or output performed under Menu:
Door function (Inputs) or Menu: Output
relay. See later in this manual.
SETTING TIMERS
Figure 1
1. Push the enter key.
2. The display should read:
Figure 2
3. Enter code 514 and press the enter key.
4. The display will read for 2 seconds:
Figure 3
A5900001
Menu:
Home display
Down Arrow
A5900001
Menu:
Status I/O
Enter Key
A5900001
I/O Status:
IO1:X O00:X
Enter Key
A5900001
Rytec 0000111
Closed
A5900001
PASSWORD:
A5900001
ACCESS: GRANTED

PROGRAMMING OR ACCESSING THE PLC—SETTING TIMERS
4
5. The display will now read:
Figure 4
6. Press the down arrow until you reach.
Figure 5
7. Press the enter key.
8. The display will read:
Figure 6
9. Press the enter key.
10. The display will read:
Figure 7
IMPORTANT: The open run timer is a backup
timer for the opening, timer
should be set, and any time it
takes the door to open plus 2
additional seconds. “X” repre-
sents the second value you
would like the timer set.
• There are six timers:
Figure 8
Figure 9
A5900001
Menu:
Home display
A5900001
Menu:
Timers
Down Arrow
A5900001
Set Timer:
T1 Open Run T X
Down Arrow
A5900001
T1 Open Run T
X Seconds (0-60)
Down Arrow
A5900001
T1 Open Run T
XX seconds (0-60)
A5900001
T2 Close Run T
XX seconds (0-60)

PROGRAMMING OR ACCESSING THE PLC—DOOR FUNCTION
5
Figure 10
Figure 11
Figure 12
Figure 13
NOTE: T6 Rev. delay default 2 seconds.
Use the up or down arrows to navigate the
timer you would like to adjust. When
you’ve reached the timer you would like to
adjust press the enter button. The value in
the bottom left will flash with the cursor.
Enter the value you’d like and press enter.
Number stops flashing and new value is
set. Push the left arrow twice to exit the
program mode.
DOOR FUNCTION
Set the function of inputs 13 (open) and 14 (close)
option to run door with timer or without.
Figure 1
1. Push the enter key.
2. The display should read:
Figure 2
3. Enter code 514 and press the enter key.
4. The display will read, for 2 seconds:
Figure 3
5. The display will now read:
Figure 4
A5900001
T3 Auto Close T
XX seconds (0-60)
A5900001
T4 LED Warning T
XX seconds (0-10)
A5900001
T5 LED Flash T
XX x0.1 sec (5-15)
A5900001
T6 Rev. Delay T
XX X0.1 sec (10-30)
A5900001
Rytec 0000112
Closed
A5900001
PASSWORD:
A5900001
ACCESS: GRANTED
A5900001
Menu:
Home display

PROGRAMMING OR ACCESSING THE PLC—OUTPUT RELAY
6
6. Press the down arrow until you reach.
Figure 5
7. Press the enter key.
NOTE: Under the door function there are four
available options:
a. 0: Hold Open/Close - This requires constant
pressure on the open or close button to operate
door.
b. 1: Impulse Open/Hold Close - Requires
momentary contact to open, constant pressure to
close.
c. 2: Impulse Open/Close - Requires momentary
contact to open, momentary contact to close.
d. 3: Impulse Open/Timer Close - Requires
momentary contact to open, timer to close.
OUTPUT RELAY
Powerhouse XL control has a CR1 relay available to
monitor door or warning device, e.g. horn and lights.
Figure 1
1. Push the enter key.
2. The display should read:
Figure 2
3. Enter code 514 and press the enter key.
4. The display will read for 2 seconds:
Figure 3
5. The display will now read:
Figure 4
6. Press the down arrow until you reach.
Figure 5
7. Press the enter key.
A5900001
Menu:
Door Function
Down Arrow
A5900001
Rytec 0000113
Closed
A5900001
PASSWORD:
A5900001
ACCESS: GRANTED
A5900001
Menu:
Home display
A5900001
Menu:
Output Relay
Down Arrow