Safe Fleet PRIME DESIGN MRR 234 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MRR-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly ...................................Qty 1)
2—Front Crossbar Assembly ................................ (Qty 1)
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 59.00”
4—Connecting Bar................................................. (Qty 1)
24.00”
6—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
MRR-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Mounting Assembly ......................................... (Qty 4)
Adjustable (requires assembly)
Gutterless Base Base Foam Pad
7—Rear Drive Shaft............................................... (Qty 1)
Left Hand, B4 Version, 59.00”
9—Caravan Mounting Kit ..................................... (Qty 1)
(May not be used for all vehicles)
" x 1.25” (8X)
Anti-Seize (1X)
Lubricant (1X)
1.00" Sealing
Stickers (16X)
M8 x 25MM (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview) ........ (Qty 1)
Anti-Seize (1X)
M8 Lock Nut (12X) " Flat Washer (12X)
M8 x 70MM (4X)
Seal Washer (4X) Neoprene Washer (4X)
Fender Washer (4X)
M8 x 30MM (4X)M8 x 25MM (4X)
10—HKT-8123 Gutterless Mounting Kit .............. (Qty 2)
(not called out in Overview)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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M8 x 30MM Bolt
Seal Washer
Base Foam Pad
Neoprene Washer
Fender Washer
M8 Lock Nut
Utility Body
MRR-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
Assemble remaining Mounting Bracket assemblies as shown.
0.2
MOUNTING BRACKET ASSEMBLY
Assemble Mounting Foot to Mounting Bracket and
torque to 90 in-lb.
0.1
0.3
0.4
0.5
Torque to 90 in-lbs
Torque to 100 in-lbs
Assemble the Mounting
Brackets to the roof.
Do not tighten the bolt
assembly until Step 0.5

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MRR-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION ASSEMBLY
CROSSBARS REAR DRIVE SHAFT
2.2
1.1
1.2
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MRR-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR FASTENERS
6
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.4
Torque to 90 in-lbs
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MRR-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.1
7.1
7.2
Torque to 90 in-lbs
Apply Silicone Sealant
to Connecting Bar ends
8.2
8.1
DRIVE SHAFT SEALING
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MRR-234 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
USAM-MRR234-US01 Rev-B 0218
LEFT ROTATION ASSEMBLY SEQUENCE
Repeat Steps 2.1-2.3 to
install the left side Drive Shaft
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11 Repeat Steps 3.1 and 3.2 to
attach the left Cylinder
12 Repeat Steps 4.1 and 4.2 to install
the left side Connecting Bar
Repeat Steps 5.1-5.4 to install
the left Front Drive Shaft
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Repeat Steps 7.1 and 7.2 to
attach the Z Posts
14 Repeat Step 6 to install the left
side Connecting Bar fasteners
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17 Repeat Step 9 to adjust the left
side Hydraulic Cylinder
16 Repeat Steps 8.1 and 8.2 to seal
the left side Drive Shaft