Safe Fleet Prime Design PRR 0005 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
6
7
8
10
9
5
11
Bracket (4X)
Brace (2X)
Fender Washer (10X)
Neoprene Washer (10X)
1
M8 x 65MM (10X)M8 x 30MM (2X)
M8 Locknut (12X)
PRR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0031......................................................... (Qty 1)
Mounting Brackets with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
" Flat Washer (14X)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
PRR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
8—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
9—L Post................................................................. (Qty 4)
Roller Cap, 9.25”
10—Rear Drive Shaft............................................. (Qty 1)
Left Hand, B4 Version, 46.00”
11—Handle Latch Assembly................................. (Qty 1)
Left Hand
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
6—Connecting Bar................................................. (Qty 2)
4.00’
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Front
Rear
96.00”
55.7625”
61.50”
10.00”
14.25”
Front
Rear
84.00”
55.7625”
61.50”
10.00”
14.25”
Front
Rear
72.00”
55.7625”
61.50”
10.00”
14.25”
PRR-0005 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0031
8’ (96”) CONFIGURATION
7’ (84”) CONFIGURATION
6’ (72”) CONFIGURATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
M8 x 65mm Bolt
Flat Washer
Flat Washer
M8 Lock Nut
Left Front
Right Front
Left Rear
Right Rear
M8 x 30mm Bolt
M8 x 65mm Bolt
Flat Washer
Fender Washer
Neoprene Washer
M8 Lock Nut
0.1 Assemble the Braces to the Mounting Brackets using the
specied hardware as shown below.
Torque all Mounting Bracket
bolts to 90 in-lbs
0.4 Loosen all indicated Nuts to
install the Crossbars. Do not
tighten until Step 1.2.
0.5
0.2 Verify correct positioning and location of Mounting Brackets to
utility body prior to installing hardware.
PRR-0005 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.3 Install the Mounting Brackets using the specied hardware as
shown below.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY
1
1
8
3/10
4
5
9
Even Even
Even
Even
Rear
Front
Front
Rear
6
2
7
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2
5.4
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8CONNECTING BAR FASTENERS
6
DRIVE SHAFT SEALING
7.1
7.2
Apply Silicone Sealant
to Connecting Bar ends
PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch.
8.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar.
8.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 8.48.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown.
8.4
8.6 Assemble the L Post
hardware. Do not
tighten until Step 8.8.
Bracket Clamp sits
in L Post Bracket
as shown.
8.5
Note: The orientation of
the bolt hole faces away
from the Crossbar.
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
8.1
PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 8.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom.
8.7
Repeat steps 8.18.8 for
the front L Post installation.
8.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper.
9.1 Slide the Z Post into the Mounting Clamp Assembly.
Refer to the Quick
Start Guide for Z
Post positioning.
9.2
9.3
Torque to
90 in-lbs
Repeat steps 9.19.3 for
the front Z Post installation.
9.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
10
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
17
12/19
11
13
14
18
15
16
PRR-0005 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT CYLINDER HARDWARE
11.1
Torque to
90 in-lbs
Torque to
80 in-lbs
11.2
11.3
11.4
11.5 12.1
12.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
PRR-0005 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
13.1
13.2
14.1
14.2
14.3
Torque to
90 in-lbs
14.4
CONNECTING BAR FASTENERS
15
DRIVE SHAFT SEALING
16.1
16.2
Apply Silicone Sealant
to Connecting Bar ends

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
PRR-0005 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Beginning with the Rear Crossbar,
loosen the bolt at the bottom of
the Auto Clamp, then slide the Auto
Clamp toward the inside end of the
Rotation Upper. Reposition the Auto
Clamp leaving a minimum of 1/4”
distance from the rubber bumper to
the edge of the Auto Clamp Bracket
as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch.
17.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar.
17.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 17.417.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown.
17.4
17.6
Assemble the L Post
hardware. Do not
tighten until Step 17.8.
Bracket Clamp sits
in L Post Bracket
as shown.
17.5
Note: The orientation of
the bolt hole faces away
from the Crossbar.
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory for packaging
purposes only. To assemble the L Posts to the Crossbars, the Auto
Clamps may need to be repositioned.
17.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
PRR-0005 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Torque to
80 in-lbs
17.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom.
17.7
Repeat steps 17.117.8 for
the front L Post installation.
17.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper.
18.1 Slide the Z Post into the Mounting Clamp Assembly.
Refer to the Quick
Start Guide for Z
Post positioning.
18.2
18.3
Torque to
90 in-lbs
Repeat steps 18.118.3 for
the front Z Post installation.
18.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
19
CYLINDER ADJUSTMENT

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USAM-PRR0005-US01 Rev-C 0618