Safe Fleet PRIME DESIGN VRR 326 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
1
3
6
5
4
2
11
8
9
7
10
12
13
VRR-326 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
5—Rear Drive Shaft............................................... (Qty 1)
Left Hand, B4 Version, 50.00”
1—Rear Crossbar................................................... (Qty 1)
3—Front Crossbar.................................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
2—Center Crossbar ............................................... (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR-326 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
6—Connecting Bar................................................. (Qty 1)
48.00”
8—Connecting Bar................................................. (Qty 1)
24.00”
9—Front Drive Shaft .............................................. (Qty 1)
B Version, 11.75”
12—Mounting Bracket Assembly ..........................(Qty 5)
Low Mounting, 4.50”, GM (Assembly Required)
10—Z Post.............................................................. (Qty 4)
Adjustable, 7.25”
11—L Post .............................................................. (Qty 4)
9.25”
13—Mounting Bracket Assembly ..........................(Qty 1)
Horizontal, Low Mounting, 4.50”, GM
14—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
0.5
VRR-326 ASSEMBLY INSTRUCTIONS–VERTICAL MOUNTING BRACKETS
Repeat Steps 0.1–0.4 to assemble
the remaining Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until the rack is mounted onto the vehicle.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert carriage bolt
through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly with
washer and nut. Do not tighten
until the rack is mounted onto
the vehicle.
0.4
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VRR-326 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
0.5 Repeat Steps 0.1–0.4 to assemble
the remaining Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until the rack is mounted onto the vehicle.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert carriage bolt
through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly with
washer and nut. Do not tighten
until the rack is mounted onto
the vehicle.
0.4
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
4
2
1
3/18
9
5
6
19
7/8
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts on the
mid Crossbar. The shorter bolt assemblies are on the outside
as shown.
1.1
1.2
1.3
1.4 Repeat Steps 1.1–1.2 to install the remaining Mounting
Brackets onto the front and rear Crossbars.
2.1
2.3
Torque to 90 in-lbs.
VRR-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRR-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR FASTENERS
6
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.4
Torque to
90 in-lbs.
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRR-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBAR SEALING
7
7
L POSTS
8
8
Torque to
90 in-lbs
Torque to 90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.1
9.1
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
9.2
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
15/16
11/18
10
12
13
17
19
14
LEFT SIDE INSTALLATION SEQUENCE
REAR DRIVE SHAFT
10.2
10.1
10.3
Torque to 90 in-lbs.
CYLINDER ASSEMBLY
11.2
11.1
VRR-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
13.1
CONNECTING BAR FASTENERS
14
CONNECTING BAR
CROSSBAR SEALING
15
15
Cover the second
Crossbar hole.
FRONT DRIVE SHAFT
Torque to
90 in-lbs.
12.1
12.2
13.2
13.3
13.4
VRR-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
17.2
16
16
Torque to 90 in-lbs
Torque to 90 in-lbs
L POSTS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Torque to 90 in-lbs
17.1
17.1
VRR-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
18

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VRR-326 ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS
USAM-VRR326-US01 Rev-B 0618
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
19.2
19.1
Apply Silicone Sealant
to Connecting Bar ends
19.2
19.1