Safe Fleet Prime Design VCC 326 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
1
14
3
2
5
13
9
4
12
10
11
15
6
7
8
VCC-326 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Mid Crossbar Assembly ................................... (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
4—Mounting Bracket Assembly.............................(Qty 4)
Horizontal, Low Mounting, 4.50”, GM
5—Clamp Down Tube Assembly ............................(Qty 2)
Rear, Left Hand, 50.00”
6—Clamp Down Tube Splice ..................................(Qty 2)
7.00”

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCC-326 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
10—Clamp Down Handle Tube ..............................(Qty 2)
14.50”
11—Clamp Down Handle Tube Bracket ................(Qty 2)
Rear, Left Hand
7—Clamp Down Tube .............................................(Qty 1)
Front, 48.00”
8—Clamp Down Tube Splice ..................................(Qty 2)
Welded, 5.00”
9—Clamp Down Horn .............................................(Qty 2)
Left Hand, with Cap, 15.00”
14—Handle Latch Lock Plate................................ (Qty 2)
With Hardware, Gen1
15—Clamp Down Hook ......................................... (Qty 2)
Rear
12—Clamp Down Handle.......................................(Qty 2)
With Black Grip, 18.00”
13—Clamp Down Hook ..........................................(Qty 2)
Front, Slotted
HKT-8112-Clamp Down Hardware Kit
Ball Set Screw (2X)
Clamp Down Ball (2X) Clamp Down Handle Sleeve (4X)
M8 Locknut (18x)
Cotter Pin (2X)
M8 x 55MM (4X)
M8 x 65MM Carriage Bolt (4X)
M8 x 65MM (2X)
M8 x 70MM (8X)
" Flat Washer (32X)
Anti-Seize (2X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
VCC-326 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown
0.5
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.5 to assemble the remaining Horizontal
Mounting Brackets
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof
0.4

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
5
4
6
10
3
2
17/9
8
RIGHT CLAMP DOWN ASSEMBLY SEQUENCE
CROSSBARS
Apply Anti-Seize compound to Mounting Bracket bolts
1.1
1.2
1.2
1.3 Repeat Step 1.2 to install the remaining Mounting Brackets
onto the mid and front Crossbar
CLAMP DOWN HANDLE
TUBE BRACKET
2
VCC-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VCC-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE TUBE
3.1
3.6 Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
3.2
3.3
3.4
3.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
Figure 1
VCC-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
REAR CLAMP DOWN TUBE
4.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
CLAMP DOWN HANDLE
6.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown
HANDLE LATCH
5
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCC-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
6.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
6.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
CLAMP DOWN TUBE SPLICE
7
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
FRONT CLAMP DOWN TUBE
8.1 Align Clamp Tube tang
holes to Crossbar.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VCC-326 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN TUBE ADJUSTMENTS
8.2
9Torque to 90 in-lbs
FRONT LADDER HOOK
10

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
14
13
16
16/17
15
18
3/19
12
11
VCC-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
14
13
16
16/17
15
12
11
18
3/19
LEFT CLAMP DOWN ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE
TUBE BRACKET
11
CLAMP DOWN HANDLE TUBE
12.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
Figure 1
VCC-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
CLAMP DOWN TUBE
12.6
Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
13.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
12.2
12.3
12.4
12.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VCC-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
15.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown.
15.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
HANDLE LATCH
14
13.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
VCC-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
15.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
FRONT CLAMP DOWN TUBE
16.1
Align Clamp Tube tang
holes to Crossbar
17
Torque to 90 in-lbs
16.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
For additional information regarding your VCC-326 Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
ADDITIONAL INFORMATION
FRONT LADDER HOOK
18
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
19
VCC-326 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

Page Intentionally Left Blank

USAM-VCC326-US01 Rev-B 0618