Safe Fleet PRIME DESIGN AR1901 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
6
1
5
3
4
End Caps (4X) Screws (8X)
Channels (2X)
T Slot Insert (18X)
Square Nut (18X) M8 Bolt (18X)
2
AR1901 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—Channels........................................................... (Qty 2)
With hardware
CONTENTS OVERVIEW
2—Mounting Bracket Assembly............................ (Qty 6)
U-Bracket
3—Side Rail Assembly........................................... (Qty 1)
Left Hand, 115.00”
4—Side Rail Assembly........................................... (Qty 1)
Right Hand, 115.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
M8 Cap Head Bolt (14X)
M8 Lock Washer (14X)
M8 Cap Head Bolt (2X)M8 Lock Washer (2X)
Roller Spring (2X)Roller Tube Pin (2X)
Roller End Cap (2X)Roller Holder (2X)
Roller Tube 63.75” (1X)
M8 Strip Nut (2X)
AR1901 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
5—AluRack Standard Crossbar ............................ (Qty 7)
With hardware, 67.00”
6—ARL-8 ................................................................. (Qty 1)
With hardware, 67.00”
7—Anti-Seize ........................................................ (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Rear
Front
Left
Right
18.00”
Channel Front
12.00”
Channel Rear
Square Nut M8
Vehicle Roof Mount
Channel Connector
Bolt M8 x 20MM
Left Rear
Right Rear
33.75”
1-5/16”
56.00”
33.75”
1-5/16”
56.00”
AR1901 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
AR1901 MOUNTING SYSTEM
CHANNELS TO ROOF
Do not tighten.
0.5 Loosen bolts
0.6 Set to distances then torque Rear Bracket nuts to 90 in-lbs
leaving Center and Front Brackets loose until Step 5.6
Slide Channels onto roof Mounts and set distances as shown.
0.3
0.4
Assemble Mounts as
shown below.
0.1
0.2
Torque Allen Flat Head
Screws to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
4
1
3
3
3
3
2
3
3
3
5
AR1901 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
ALURACK ASSEMBLY SEQUENCE
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
pre-installed Strip Nuts
1.1
Do not tighten
until Step 3.2
1.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
108.50”
18.75”18.75”18.75”
FrontRear
5–¾” 18.75”18.75”14.75”
AR1901 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAIL AND CROSSBARS
2.1
Do not tighten
until Step 3.2
2.2
Crossbar Bolts attach into
pre-installed Strip Nuts
CROSSBAR ADJUSTMENT
3.1
3.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
AR1901 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
4.1
4.2
4.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
AR1901 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
5.2
5.4
5.5
Torque to 90 in-lbs
5.1
Loosen nuts on all
Mounting Brackets
5.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
AR1901 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
ADDITIONAL INFORMATION
For additional information regarding your AR1901 Ladder Rack, please
visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
5.6
Torque to 90 in-lbs

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USAM-AR1901-US01 Rev-A 0215