Safe Fleet Prime Design AR1908 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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" Lock Washer (4X) " Flat Washer (10X)
Anti-Seize (1X)
74” Channels, Pre-assembled (2X)
Mounting Bracket (6X) Foam Pad (6X) Channel Bracket (4X) M8 x 20MM (4X) M8 X 25MM (6X)
M8 Lock Nut (6X)
AR1908 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0096-A................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly .......................................... (Qty 1)
Rear, Right Hand, 84.00”
3—Side Rail Assembly .......................................... (Qty 1)
Front, Right Hand, 47.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1908 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Side Rail Assembly .......................................... (Qty 1)
Front, Left Hand, 47.00”
5—Side Rail Assembly .......................................... (Qty 1)
Rear, Left Hand, 84.00”
Anti-Seize (1X)
M8 Cap Head Bolt (18X)
Roller Spring (2X)
M8 Lock Washer (18X)
Roller Tube Pin (2X)
M8 Strip Nut (18X)
Roller Holder (2X)
HKT-0083-Hardware Kit
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 63.75”
9—AluRack Standard Crossbar ............................ (Qty 5)
With hardware, 67.00”
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
Fig. A
Flush
Rear
Front Rear
Front
Fig. A
Apply silicone sealant
(not provided) to screws
AR1908 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0096-A MOUNTING ASSEMBLY
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 0.5
0.1
0.2 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 0.4
0.4
Position the Channel ends
until contacting the End
Caps as shown in Figure A.
Torque all Mounting Bracket
Nuts to 90 in-lb
0.5 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion
0.3 Remove End Caps, then slide
aluminum Strip Nuts provided
with your Mid Crossbar Kit into
each rear of the Channels, then
reattach the Channel Caps

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
AR1908 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Left
Right
Rear
Front
Channel Rear Channel Front
(A) 72.00”
Flush
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
0.7
Loosen nuts
Position the rear and center
Mounting Brackets as shown. Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
0.6 0.8 Set to distances shown below. Do not torque the Crossbar
Mounting Brackets until Step 7.5. Finger-tighten them into
designated dimension to hold them in place, then proceed
to Rack Assembly

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
AR1908 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
6
1/2/3
4/5 (AR-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (ARH-8)
4/5 (AR-8)
1/2/4
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (8x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1908 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
3.1
Do not tighten
until Step 5.2
3.2
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1908 ASSEMBLY INSTRUCTIONS–CROSSBAR ADJUSTMENT
123.50”
17.50”19.50”
FrontRear
6.5” 17.50”17.50”17.50”16.50” Flush to Side
Rail ends
RIGHT SIDE RAIL AND CROSSBARS
4.1
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1908 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1908 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars