Safe Fleet PRIME DESIGN VCC-226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly................................. (Qty 1)
3—Mounting Bracket Assembly.............................(Qty 4)
Horizontal, Low Mounting, 4.50”, GM
4—Clamp Down Tube Assembly ............................(Qty 2)
Front, 50.00”
5—Clamp Down Tube Splice ..................................(Qty 2)
7.00”

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCC-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—Clamp Down Handle Tube ................................(Qty 2)
14.50”
10—Clamp Down Handle Tube Bracket ................(Qty 2)
Rear, Left Hand
6—Clamp Down Tube .............................................(Qty 2)
Front, 48.00”
7—Clamp Down Tube Splice ..................................(Qty 2)
Welded, 5.00”
8—Clamp Down Horn .............................................(Qty 2)
Left Hand, with Cap, 15.00”
13—Handle Latch Lock Plate ............................... (Qty 2)
With Hardware, Gen1
14—Clamp Down Hook ......................................... (Qty 2)
Rear
11—Clamp Down Handle .......................................(Qty 2)
With Black Grip, 18.00”
12—Clamp Down Hook ..........................................(Qty 2)
Front, Slotted
HKT-8112-Clamp Down Hardware Kit
Ball Set Screw (2X)
Clamp Down Ball (2X) Clamp Down Handle Sleeve (4X)
M8 Locknut (18x)
Cotter Pin (2X)
M8 x 55MM (4X)
M8 x 65MM Carriage Bolt (4X)
M8 x 65MM (2X)
M8 x 70MM (8X)
" Flat Washer (32X)
Anti-Seize (2X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown
0.5
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.5 to assemble the remaining Horizontal
Mounting Brackets
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof
0.4

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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RIGHT CLAMP DOWN ASSEMBLY SEQUENCE
CROSSBARS
Apply Anti-Seize compound to Mounting Bracket bolts
1.1
1.2
1.2
1.3 Repeat Steps 1.2 to install the remaining Mounting Brackets
onto the front Crossbar
CLAMP DOWN HANDLE
TUBE BRACKET
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VCC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE TUBE
3.1
3.6 Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
3.2
3.3
3.4
3.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
Figure 1
VCC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
REAR CLAMP DOWN TUBE
4.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
CLAMP DOWN HANDLE
6.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown
HANDLE LATCH
5
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
6.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
6.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
CLAMP DOWN TUBE SPLICE
7
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
FRONT CLAMP DOWN TUBE
8.1 Align Clamp Tube tang
holes to Crossbar.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VCC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN TUBE ADJUSTMENTS
8.2
9Torque to 90 in-lbs
FRONT LADDER HOOK
10

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT CLAMP DOWN ASSEMBLY SEQUENCE
12.1
CLAMP DOWN HANDLE
TUBE BRACKET
2
CLAMP DOWN HANDLE TUBE

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
Figure 1
VCC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
REAR CLAMP DOWN TUBE
13.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
12.6
Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
12.4
12.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown
12.2
12.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
15.2
Place the Clamp Down Handle into the
large hole in the Handle Ball. Position
the Handle so the Set Screw hole is
aligned with that on the Handle Ball.
CLAMP DOWN HANDLE
15.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown
HANDLE LATCH
14
13.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VCC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
17.2
17.1
Align Clamp Tube tang
holes to Crossbar.
16
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
15.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
FRONT CLAMP DOWN TUBE
CLAMP DOWN TUBE SPLICE

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
VCC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
19
CLAMP DOWN TUBE ADJUSTMENTS
18
Torque to 90 in-lbs
FRONT LADDER HOOK

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USAM-VCC226-US01 Rev-B 0618