Safe Fleet Prime Design VCR-NV200 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
6
7
8
1
5
15
11
10
End Caps (4X)
Foam Gasket (6X)Nylon Washer (6X)
M8 Bolt (6X)
Channels (2X)
Flex Channel Connector (6X)Brackets (4X)
12
13
14
9
VCR-NV200 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0045 ........................................................ (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCR-NV200 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 2)
Gen2, Roller Cap , 9.25”
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 1)
24.00”
10—Handle Latch Assembly ................................. (Qty 1)
Left Hand, Clamp Down
13—Quick Clamp Tube Splice............................... (Qty 1)
5.00“
12—Clamp Down Tube.......................................... (Qty 1)
80.00”
14—Removeable Horn .......................................... (Qty 1)
With cap, 15.00”
11—Clamp Down Handle Assembly ..................... (Qty 1)
With hardware
BLT-6846-M8 (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
415—Front Hook Assembly..................................... (Qty 1)
Heavy Duty, Adjustable
VCR-NV200 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
16—HKT-8163-Rotation Hardware Kit ................. (Qty 1)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
12.50”
Channel Front
3.25”
Channel Rear
Fig. 1
Nylon Spacer
Foam Gasket
Right Rear
72.00”
6–3/8”
Left Rear
72.00”
6–3/8”
VCR-NV200 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FBM-0045
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.6 Loosen bolts
0.7 Set to distances then torque Rear Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
0.3
Position Channels as
shown below in Fig.1
0.1
0.2
0.4 Install fasteners into factory
roof rail mounting locations.
0.5
Torque to 150 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
8
3/14
2
4
5
7
Rear
Front
6
13
8.75”
8.75”
8.75”
8.1875”
Front
Rear
VCR-NV200 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs 1.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VCR-NV200 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2
5.4
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VCR-NV200 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
6
7.1
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 70 in-lbs
8.1
8.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
11
10
9
12
VCR-NV200 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
LEFT CLAMP DOWN
ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE CLAMP DOWN TUBE
9
10.2
10.1
10.3
10.4
Torque to 90 in-lbs
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VCR-NV200 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
HANDLE LATCH FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
11.2
Torque to 90 in-lbs
11.1
12.2
Torque to 90 in-lbs
12.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VCR-NV200 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
14
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
13.2
13.1

USAM-VCRNV200-US01 Rev-A 0618