Safe Fleet Prime Design PBR 6000 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
4
6
7
8
1
5
10
3
9
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
PBR-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM-0001 ........................................................ (Qty 1)
Channels with hardware
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 34.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 1)
48.00”
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
10—Ladder Stop Assembly .................................. (Qty 2)
1.75”
9—L Post................................................................. (Qty 2)
Roller Cap, 9.25”
PBR-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Rear
Rear
Front
Left
Right
Crossbar Rear
Flush to end
Front
Left
Right
Right Rear
Flush to Channel End
67.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
PCC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
Crossbar Rear
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
67.00”
*Move Channels rearward until front distance no longer exceeds 18” (457mm).
*See Note
PCC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
PCC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Crossbar Rear
Flush to end
Rear
Front
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
67.00”
*Note: Use Alternate instructions if mounting point is beyond end of Channel.
*Note
FBM-0001 SLOPED TYPICAL
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
C.1
C.2
Loosen nuts
C.4
Loosen nuts
C.5 Set to distances then torque nuts to 90 in-lbs
C.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PCC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Crossbar Rear
Rear
Front
Left
Right
Flush to end
Crossbar Rear
Flush to Channel End
67.00”
Rear
Rear
Front
Left
Right
*Note: Use Sloped Typical instructions if front distance exceeds 18” (457mm).
*See Note
FBM-0001 SLOPED ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
D.1
D.2
Loosen nuts
D.4
Loosen nuts
D.5 Set to distances then torque nuts to 90 in-lbs
D.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
Front
1
1
8
3/11
2
6
4
5
7
9
Rear
Front
11.75”
11.00”
Rear
PBR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 120 in-lbs
1.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
PBR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.4
Torque to
120 in-lbs
CYLINDER HARDWARE
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.1
5.4
Torque to 120 in-lbs
2.3
2.5
Torque to
80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
PBR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
6
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.2
Torque to 120 in-lbs
7.1
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 80 in-lbs
8.1
7.1
8.1
DRIVE SHAFT SEALING
Apply Silicone Sealant to
the Connecting Bar ends 9.2
9.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
11
10
10
PBR-6000 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE
ASSEMBLY SEQUENCE
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11
LADDER STOPS
10.1
10.2
Torque to 90 in-lbs
Loosen nuts

USAM-PBR6000-US01 Rev-A 0318