Safe Fleet PRIME DESIGN PBR-255 ARE2 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly ................................. (Qty 1)
6—Front Drive Shaft .............................................. (Qty 1)
B Ver, 23.75”
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 36”
4—Handle Latch Assembly ................................... (Qty 1)
Right Hand
5—Connecting Bar................................................. (Qty 1)
24”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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M8 Locknut (4X) Flat Washer (4X)
BLC-1065-M8 (4X)
Mounting Foot (1X)
Mounting Post (1X)Mounting Top (1X) Foam Pad (1X)
M8 x 30MM (2X)
M8 Locknut (2X)Seal Washer (2X)
Neoprene Washer (2X)
Fender Washer (2X)
BLT-6846-M8 (1X)
BLT-6864-M8 (2X)
BLT-6850-M8 (1X)
Mounting Foot (1X)
Mounting Post (1X)Mounting Top (1X) Foam Pad (1X)
M8 x 30MM (2X)
M8 Locknut (2X)Seal Washer (2X)
Neoprene Washer (2X)
Fender Washer (2X)
BLT-6846-M8 (1X)
BLT-6864-M8 (2X)
BLT-6850-M8 (1X)
PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—Mounting Bracket Assembly............................ (Qty 2)
Vertical w/Hardware
7—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
8—L Post ................................................................ (Qty 2)
Square Cap, 9.25” w/Hardware
10—Mounting Bracket Assembly.......................... (Qty 2)
Horizontal w/Hardware

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
10—Ladder Stop.................................................... (Qty 2)
With Hardware
BLT-6870-M8 (2X)
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Assemble the Mounting Top to the Mounting Post using bolt
assembly BLT-6846-M8. Do not tighten until Step 11.3
0.2
VERTICAL MOUNTING BRACKET
Assemble the Mounting Foot to the Mounting Post using bolt
assembly BLT-6850-M8. Do not tighten until Step 11.3
0.1
Assemble the remaining Mounting Brackets according to Steps
0.1–0.2 and set aside for assembly Steps 1 & 2.
0.3

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Assemble the Mounting Top to the Mounting Post using bolt
assembly BLT-6846-M8. Do not tighten until Step 11.3
0.5
HORIZONTAL MOUNTING BRACKET
Assemble the Mounting Foot to the Mounting Post using bolt
assembly BLT-6850-M8. Do not tighten until Step 11.3
0.4
Assemble the remaining Mounting Brackets according to Steps
0.4–0.5 and set aside for assembly Steps 1 & 2.
0.6

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION
ASSEMBLY SEQUENCE
REAR CROSSBAR FRONT CROSSBAR
Attach the Mounting Brackets to the Rear Crossbar using the
indicated bolt assemblies.
1Attach the Mounting Brackets to the Front Crossbar using the
indicated bolt assemblies.
2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
3.1
3.2
3.3
3.5
Torque to
80 in-lbs
4.1
4.2
5.1
6.1
6.2
5.2
3.4
Torque to
90 in-lbs
6.3
Torque to
90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7
8.1
8.1
8.2
Torque to 90 in-lbs
9.2
Torque to 90 in-lbs
9.1 9.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT BASE ASSEMBLY
SEQUENCE
BASE LADDER STOP
10

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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ROOF PLATE
(if equipped)
Figure 2
4.00”
32.645"
60.00”
PBR-255-ARE2 ASSEMBLY INSTRUCTIONS–MOUNTING TO TRUCK CAP
MOUNTING TO TRUCK CAP
Truck Cap shown for illustrative
purposes only. Refer to your cap
manufacturer’s recommended
structural mounting locations.
Drill holes 4.00” on center for all
Mounting Brackets, and according
to dimensions shown in Figure 2.
11.2
11.1
11.3
Torque all indicated
Mounting Bracket
nuts to 90 in-lbs
Place Foam Mounting
Pad between Cap and
Mounting Brackets

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
12
PBR-255-ARE2 ASSEMBLY INSTRUCTIONS
USAM-PBR255ARE2-US01 Rev-A 0218
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
13.1
13.2
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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