Safe Fleet Prime Design AR1927 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
6
1
5
2
3
M6 Bolt (10X)
Left Channel (1X)
Right Channel (1X)
Channel Connector (4X)
End Caps (4X)
Brackets (4X) Channel Connector Offset (6X)
4
AR1927 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Side Rail Assembly........................................... (Qty 1)
Left Hand, 95.00”
3—Side Rail Assembly........................................... (Qty 1)
Right Hand, 95.00”
1—FBM-0060 ........................................................ (Qty 1)
Channels with hardware

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
M8 Cap Head Bolt (8X)
M8 Lock Washer (8X)
M8 Cap Head Bolt (2X)M8 Lock Washer (2X)
Roller Spring (2X)Roller Tube Pin (2X)
Roller End Cap (2X)Roller Holder (2X) M8 Strip Nut (2X)
M8 Cap Head Bolt (4X)M8 Lock Washer (4X)
Roller Tube 55.75” (1X)
AR1927 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
4—AluRack Standard Crossbar ............................ (Qty 2)
With hardware, 59.00”
6—Roller Assembly................................................ (Qty 1)
With hardware, 59.00”
7—Anti-Seize ........................................................ (Qty 1)
5—AluRack Construction Crossbar....................... (Qty 4)
With hardware, 59.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
4.85”
Channel Front
5.00”
Right Channel
4.85”
Channel Front
5.00”
Left Channel
Right Rear
72.00”
8.50”
Left Rear
72.00”
8.50”
AR1927 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0060
CHANNELS TO ROOF
Slide the offset Connectors
into the Channels noting the
Channel’s hole patterns.
0.5 Loosen bolts
0.6 Set to distances then torque bracket nuts to 90 in-lbs
Install Channels onto roof.
0.3
Position Channels as
shown below.
0.1
0.2
0.4
Install fasteners into factory
roof rail mounting locations.
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
4
1
3
3
3
2
3
3
3
5
AR1927 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
ALURACK ASSEMBLY SEQUENCE
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
pre-installed Strip Nuts
1.1
Do not tighten
until Step 3.2
1.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
108.50”
18.75”18.75”18.75”
FrontRear
5–¾” 18.75”14.75”
AR1927 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAIL AND CROSSBARS
2.1
Do not tighten
until Step 3.2
2.2
Crossbar Bolts attach into
pre-installed Strip Nuts
CROSSBAR ADJUSTMENT
3.1
3.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
AR1927 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
4.1
4.2
4.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
AR1927 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Left Rear Right Rear
Even
MOUNTING RACK TO CHANNELS
5.2
5.4
5.5
Torque to 90 in-lbs
5.1
Loosen nuts on all
Mounting Brackets
5.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
AR1927 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
5.6
Torque to 90 in-lbs
ADDITIONAL INFORMATION
For additional information regarding your AR1927 Ladder Rack, please
visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
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If you’re viewing this document as an interactive PDF, you may simply
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