Safe Fleet Prime Design HRR3-E-NV12B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
5
8
7
1
6
11
9
10
3
12
13
Brackets (6X)
End Caps (4X) Screws (8X)
Channels (2X)
T Slot Insert (14X)
Square Nut (16X)
M8 Bolt (14X) M8 Bolt (2X)
Connector Plate (2X)
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0049 ...................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
9—Z Post ............................................................... (Qty 2)
Adjustable, 7.25”
11—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
5—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
6—HHR Handle Assembly .................................... (Qty 1)
35.00”
7—Connecting Bar ................................................ (Qty 1)
4.00’
10—L Post ............................................................ (Qty 2)
Roller Cap, 9.25”
12—Connecting Bar ............................................. (Qty 1)
24.00”
13—Front Drive Shaft ........................................... (Qty 1)
B Version, 11.75”
14—HKT-8163 (Not called out in Overview)........ (Qty 2)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
Left
Right
21.75”
Channel Front
12.00”
Channel Rear
Channel FrontChannel Rear
Square Nut M8
Vehicle Roof Mount
T Slot Insert
Bolt M8 x 20MM
Channel Connector
Bolt M8 x 45MM
Rear
Front
Left
Right
Square Nut M8
48.00”
11.00”
36.00”
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0049
CHANNELS TO ROOF
Do not tighten
until Step 0.4
0.6 Loosen bolts
0.7 Set to distances then torque the Rear Bracket nuts to 90 in-lb.
Slide Channels onto Roof Mounts and set distances as shown.
0.3
0.4
Assemble Mounts as shown below. Front Mount Bracket’s holes
do not receive hardware until Step 0.5
0.1
0.2
Torque 20MM Flat Head
Screws to 90 in-lbs
0.5 Install hardware as shown,
and torque 45MM Flat
Head Screws to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
1
1
3/17
2
4
5
7
6.25”
6.25” 6.25”
6.25”
Rear
Front
Front
6.25” Center
Rear
6
8
16
1
RIGHT ROTATION ASSEMBLY
SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs
1.2
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
6
7.2
Torque to 90 in-lbs
7.1
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
5.2
5.3
8.2
Torque to 90 in-lbs
8.1
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
10/17
9
11
14
13
16
15
12
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
9.1
Torque to
90 in-lbs
9.2
9.3 9.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
10.2
10.1
11.1
11.2
13
12.2
12.1
12.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
16.1
16.2
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Torque to 90 in-lbs
14.1
14.2
Torque to 90 in-lbs
15.2
15.1
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
HRR3-E-NV12B ASSEMBLY INSTRUCTIONS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
17
CYLINDER ADJUSTMENT

USAM-HRR3ENV12B-US01 Rev-A 0118