Safe Fleet Prime Design UXV-201 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXV-201 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Rotation Assembly................................... (Qty 1)
2—Front Rotation Assembly.................................. (Qty 1)
3—Mount Brace..................................................... (Qty 1)
20.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXV-201 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 50.00”
HKT-8162-Rotation Hardware Kit
HKT-0055-Rotation Hardware Kit
6—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
5—Connecting Bar................................................. (Qty 1)
48.00”
Anti-Seize (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (10X)
M8 Lock Nut (4X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (8X)
M8 Lock Nut (6X)
M8 x 30MM (1X)
Fender Washer (5X)Neoprene Washer (5X) " Flat Washer (2X)" Seal Washer (5X)
M8 x 70MM (4X)M8 x 65MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXV-201 ASSEMBLY INSTRUCTIONS–MOUNTING TO UTILITY BODY
96.00”
10.00”
10.00”
Rear Lower
Front Lower
10.00”
Rear Lower
Front Lower
84.00”
10.00”
72.00”
10.00”
10.00”
Rear Lower
Front Lower
Brace Area
Brace Area
Brace Area
16.375”
MOUNTING DIMENSIONS
Mounting to Service Body: dimensions are dependent
upon Crossbar distances of 6’-8’ plus allowance for
the Mount Brace from the front of the Utility Rack.
Allow spacing for the Mount Brace, but do not drill
or install until Step 9.
0.2
6.00 Ft: Drill holes into the Service Body mounting
location according to dimensions shown.
0.1
8.00 Ft: Drill holes into the Service Body mounting
location according to dimensions shown.
0.3
7.00 Ft: Drill holes into the Service Body mounting
location according to dimensions shown.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Fastening Hardware Fastening Hardware
RIGHT ROTATION ASSEMBLY SEQUENCE
REAR ROTATION ASSEMBLY FRONT ROTATION ASSEMBLY
UXV-201 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
1.2
Torque to 120 in-lbs.
2.1
2.2
Torque to 120 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
CYLINDER HARDWARE
UXV-201 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
3.1
3.3
3.5
Torque to 90 in-lbs
4.1
4.2
5.1
5.2
3.4
3.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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CONNECTING BAR FASTENERS
UXV-201 ASSEMBLY INSTRUCTIONS-MOUNT BRACE INSTALLATION
FRONT DRIVE SHAFT
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6.4
Torque to 90 in-lbs
6.3
6.2
6.1
MOUNT BRACE INSTALLATION
8.1
Using a pencil, marker, or grease
pencil, mark the location of the
hole for installing the Mount Brace
onto the Utlility Rack. Repeat the
procedure for installing the Mount
Brace to the truck body.
8.2 Remove the Mount Brace to expose the bolt hole markings.
Using a 9MM, 23/64”, or T size bit, drill a hole into the Utility
Rack at the marked bolt hole location created during Step 8.1.
8.3
Repeat Step 8.2 procedure
using the indicated bit to drill
a hole into the truck body.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
Fastening Hardware
USAM-UXV201-US01 Rev-D 1116
UXV-201 ASSEMBLY INSTRUCTIONS–MOUNT BRACE INSTALLATION
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
9
CYLINDER ADJUSTMENT
10.1
10.2
8.4
8.5
8.6
Torque to 90 in-lbs.