Safe Fleet Prime Design PCR-6000 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
3
9
4
6
7
8
11
13
1
14
15
5
10
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
12
PCR-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0001 ........................................................ (Qty 1)
Channels with hardware
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 34.00”
5—Handle Latch Assembly ................................... (Qty 1)
6—Connecting Bar................................................. (Qty 1)
4.00’
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
PCR-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
12—Quick Clamp Tube Splice Assembly.............. (Qty 1)
5.00“
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 2)
US3, Square Cap, 11.25”
10—Front Hook Assembly ..................................... (Qty 1)
11—Clamp Down Tube .......................................... (Qty 1)
80.00”
13—Removeable Horn with Cap........................... (Qty 1)
15.00”
14—Clamp Down Handle Latch Assembly........... (Qty 1)
15—Clamp Down Handle Assembly ..................... (Qty 1)
HKT-8162-Rotation Hardware Kit
M8 x 45MM (1X)
M8 Lock Nut (1X)Clamp Down Handle (1X) " Flat Washer (2X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (10X)
M8 Lock Nut (4X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (8X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Rear
Front
Left
Right
Left Rear
1—9/16” (40mm) from end
Right Rear
Flush to end
Rear
Front
Left
Right
Flush to Channel End
Right Rear
Left Rear
Flush to Channel End
67.00”
67.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
*See Note
PCR-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
1
2
Loosen nuts
4
Loosen nuts
5Set to distances then torque Rear Bracket nuts to 90 in-lbs
3Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
Left Rear
Right Rear
Left
Right
Rear
Front
Left
Right
Right Rear
67.00”
Left Rear
Flush to Channel End
Flush to Channel End
67.00”
*Move Channels rearward until front distance no longer exceeds 18” (457mm).
*See Note
*See Note
PCR-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
1
2
Loosen nuts
4
Loosen nuts
5
3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
PCR-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Crossbar Rear
Flush to end
Rear
Front
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
67.00”
*Note: Use Alternate instructions if mounting point is beyond end of Channel.
*Note
FBM-0001 SLOPED TYPICAL
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
1
2
Loosen nuts
4
Loosen nuts
5Set to distances then torque nuts to 90 in-lbs
3Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PCR-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Left Rear
Right Rear
Rear
Front
Left
Right
Flush to end
1—9/16” (40mm) from end
Right Rear
67.00”
Left Rear
Flush to Channel End
Flush to Channel End
67.00”
Rear
Rear
Front
Left
Right
*Note: Use Sloped Typical instructions if front distance exceeds 18” (457mm).
*See Note
*See Note
FBM-0001 SLOPED ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
1
2
Loosen nuts
4
Loosen nuts
5Set to distances then torque nuts to 90 in-lbs
3Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
1
1
8
3/14
2
6
4
5
7
9
Rear
Front
11.75”
11.00”
Front
Rear
PCR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2
NOTE: Assemblies and parts shown in this
manual are representative. Some items
may appear different from actual parts,
assemblies, or components received.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
PCR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.4
Torque to
120 in-lbs
CYLINDER HARDWARE
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.1
5.4
Torque to 120 in-lbs
2.3
2.5
Torque to
80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
PCR-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
6
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.2
Torque to 120 in-lbs
7.1
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 80 in-lbs
8.1
7.1
8.1
DRIVE SHAFT SEALING
Apply Silicone Sealant to
the Connecting Bar ends 9.2
9.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
11
10
12
11
13
LEFT CLAMP DOWN
CLAMP DOWN HANDLE CLAMP DOWN TUBE
PCR-6000 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
10
11.2
11.1
11.3
11.4
Torque to 90 in-lbs
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
12 HANDLE LATCH
CYLINDER ADJUSTMENT
FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
PCR-6000 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN & ADJUSTMENTS
USAM-PCR6000-US01 Rev-A 0616
12.2
Torque to 90 in-lbs
12.1
13.2
Torque to 90 in-lbs
13.1
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
14