SafeWaze 019-8000 User manual

User Manual
V1.7 2019 Copyright SafeWaze
2 PERSON TEMPORARY
KERNMANTLE ROPE HORIZONTAL LIFELINE
Compliant with OSHA 1910, OSHA 1926 Subpart M
ANSI A10-14
2047

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V1.7 2019 Copyright SafeWaze Page 1
This product is part of a complete fall protection system. User’s must utilize, and
connect to a SafeWaze Horizontal Lifeline (HLL) system with ANSI Z359 compliant
restraint or Personal Fall Arrest Systems (PFAS). This product is not designed, nor
should be used as a component for a Postioning, Suspension, or Rescue System. A
PFAS is typically composed of a Full Body Harness, Anchorage, and a Connecting
Device. Connecting Devices used with SafeWaze HLL’s are Energy Absorbing
Lanyards (EAL’s) or a Self Retracting Lanyard (SRD). The connection point to the FBH
for use of a SafeWaze HLL is the Dorsal D-ring.
WARNING
These instructions must be provided to any person utilizing this equipment. The
worker must read and understand the manufacturer’s instructions for this, and all
other components of the complete Fall Protection System. These instructions must
be followed for the proper use, maintenance, and inspection of this equipment. These
instructions must be kept and made available to worker’s at all times. Any alteration,
misuse, or use of this equipment outside the scope of the manufacturer’s instructions,
may result in serious injury or death.
A comprehensive Fall Protection Plan must be kept on le and available to all
employees at all times. The employer and user’s of this equipment must be properly
trained in the installation, use, inspection, and maintenance of this equipment.
The maximum weight capacity of this equipment is 310 lbs. per user, up to a maximum
of two users (including tools and equipment) as specied by ANSI. The weight
capacity of this equipment for a single user is 420 lbs. (including tools and equipment).
Consult your doctor if there is reason to doubt your tness to safely absorb the shock
from a fall arrest. Age and tness seriously a󰀨ect a worker’s ability to withstand falls.
Pregnant women or minors must not use this equipment. Failure to heed this warning
may result in serious injury or death.
User’s of this equipment must read and understand this manual in it’s entirety prior to
use.
Contact SafeWaze if you have questions, regarding compatibility of this equipment,
that are not covered in this manual. Do not alter or misuse this equipment. Some
subsystem components could a󰀨ect the performance and the operation of this
equipment. Do not anchor this product to moving machinery, or hazards that have
chemical, electrical or gaseous characteristics. Failure to comply with this warning
could result in serious injury or death.

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Table of Contents
1 INTRODUCTION & SCOPE OF USE............... 3
2 APPLICABLE SAFETY STANDARDS.............. 3
3 WORKER CLASSIFICATIONS......................... 3
4 PRODUCT SPECIFIC APPLICATIONS............ 4
5 LIMITATIONS.................................................... 4
6 COMPATIBILITY OF CONNECTIONS ............. 5
7 MAKING CONNECTIONS...............................6-7
8 COMPONENTS AND SPECIFICATIONS......... 8
9 INSTALLATION AND USE..............................9-13
10 FALL CLEARANCE CHARTS........................14-16
11 INSPECTION AND MAINTENANCE ............... 17
12 INSPECTION LOG .......................................... 18
13 LABELS ........................................................... 19

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2.0 Applicable Safety Standards
3.0 Worker Classifications
Understand the denitions of those who work in proximity of or may be
exposed to fall hazards.
Qualied Person: A person with an accredidated degree or certication, and with
extensive experience or su󰀩cient professional standing, who is considered procient in
planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is assigned by the
employer to be responsible for all elements of a fall safety program, including, but not
limited to, its regulation, management, and application. A person who is procient in
identifying existing and predictable hazards, and who has the authority to stop work in
order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be
subject to potential or existing fall hazards.
It is the responsibility of a Qualied or Competent person to supervise the job
site and ensure safety regulations are complied with.
1.0 Introduction & Scope of Use
Thank you for purchasing a SafeWaze Kernmantle Rope Horizontal Lifeline. This
manual must be read and understood in its entirety, and used as part of an employee
training program as required by OSHA or any applicable state agency.
This manual and any other instructional material must be available to the user of the
equipment. The user must understand how to safely and e󰀨ectively use a Horizontal
Lifeline, and all fall protection equipment used in conjunction with such.
The SafeWaze Kernmantle Rope Horizontal Lifeline has been designed for your safety.
These Horizontal Lifeline systems are designed to o󰀨er users a exible achorage
between two structures. The lines can also be used to provide a temporary barrier
system.
ANSI Z359.0 Denitions and Nomenclature Used for Fall Protection and Fall Arrest
ANSI Z359.1 Safety Requirements for Personal Fall Arrest Systems, Subsystems, and Components
ANSI Z359.2 Minimum Requirements for a Comprehensive Managed Fall Protection Program
ANSI A10-14 Safety Requirements for Safety Belts, Harnesses, Lanyards, and Lifelines for Construction and
Demolition Use
ANSI STANDARDS
OSHA REGULATIONS
OSHA 1910.66 Personal Fall Arrest Systems
OSHA 1926.502 Fall Protection Systems Criteria and Practices

User Manual
V1.7 2019 Copyright SafeWaze
Personal Fall Arrest: SafeWaze Kernmantle Rope Horizontal Lifelines can be used as
part of a complete Personal Fall Arrest System (PFAS) for a maximum of 2 users. The
structure utilized for attachment must be capable of withstanding a load of 5,000 lbs in
all directions permitted by the system. The maximum allowable free fall is 6 ft.
4.0 Product Specific Applications
Page 4
Swing Falls: Prior to installation or use, make considerations for eliminating or
minimizing all swing fall hazards. Swing falls occur when the anchor is not directly
above the location where a fall occurs. Always work as close to in line with the anchor
point as possible. Swing falls signicantly increase the likelihood of serious injury or
death in the event of a fall (See Figure 2).
Fall Clearance Diagram
***Diagram shown is an EXAMPLE how
to calculate clear fall requirements.
For all applications: Worker Weight Max Capacity for a Single
User (including all clothing, tools, and equipment) is 420 lbs.
Capacity range for 2 Users is (130-310 lbs) for each User
(including all clothing, tools , and equipment)
FIGURE 1 - FALL CLEARANCE CALCULATION DIAGRAM
Fall Clearance: There must be su󰀩cient clearance below the anchorage connector
to arrest a fall before the user strikes the next lower level, or an obstruction. When
calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration
distance, user height, length of Lanyard/SRD, and all other applicable factors
(See Figure 1).
5.0 Limitations
A
FALL-ARREST
A
FALL-ARREST
A
G
B
C
D
E
F
ADeployed Integral Energy Absorber
BDynamic Lifeline Sag
CDeployed Energy Absorbing Lanyard
DHarness Stretch
EHeight Of Worker
FSafety Factor
GTotal Required Fall Clearance

User Manual
V1.7 2019 Copyright SafeWaze
Connectors are compatible with connecting elements when they have been designed
to work together in such a way that their sizes and shapes do not cause their
gate mechanisms to inadvertently open regardless of how they become oriented.
Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least
5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other
system components (See Figure 4). Do not use equipment that is not compatible.
Non-compatible connectors may unintentionally disengage (See Figure 3). Connectors
must be compatible in size, shape, and strength. Self-locking snap hooks and
carabiners are required by ANSI Z359 and OSHA guidelines. Contact SafeWaze
if you have any questions about compatibility.
FIGURE 3 - UNINTENTIONAL DISENGAGEMENT
Non-compliant part
3 - gate opens
2 - gate presses
against
non-complaint
part
4 - and parts disengage.
1 -
NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL REQUIREMENTS.
CONTACT SAFEWAZE WITH QUESTIONS.
FIGURE 2 - SWING FALL
Using a connector that is undersized or irregular in shape (1) to connect a snap hook
or carabiner could allow the connector to force open the gate of the snap hook or
carabiner. When force is applied, the gate of the hook or carabiner presses against
the non-compliant part (2) and forces open the gate (3). This allows the snap hook or
carabiner to disengage (4) from the connection point.
Page 5
6.0 Compatibility Of Connections
A
FALL-ARREST

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7.0 Making Connections
Snap hooks and carabiners used with this equipment must be double locking and/
or twist lock. Ensure all connections are compatible in size, shape and strength. Do
not use equipment that is not compatible. Ensure all connectors are fully closed and
locked.
SafeWaze connectors (snap hooks and carabiners) are designed to be used only
as specied in each product’s user’s instructions. See gure 4 for examples of
inappropriate connections. Do not connect snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (with the exception of tie back
hooks).
NOTE: Large throat snap hooks must not be connected to standard size D-rings or
similar objects which will result in a load on the gate if the hook or D-ring twists or
rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is
equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify
that it is appropriate for your application.
• In a false engagement, where features that protrude from the snap hook or
carabiner catch on the anchor, and without visual conrmation seems to be fully
engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to lifeline except as
allowed for Tie Back models.
• To any object which is shaped or sized in a way that the snap hook or carabiner will
not close and lock, or that roll-out could occur.
• In a manner that does not allow the connector to align properly while under load.
FIGURE 4 - INAPPROPRIATE CONNECTIONS
• NOTE: Large snap hooks must not be connected to objects which will result in a
load on the gate if the hook twists or rotates, unless the snap hook complies with
ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate.
Check the marking on your snap hook to verify its compatibility.

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7.1 Connections
Number of Users:
Maximum two users at one time with a capacity up to 310 lbs. per worker including
tools and equipment.
Maximum one user at one time with a capacity up to 420 lbs. per worker including tools
and equipment.
Full Body Harnesses
Only Full Body Harnesses may be used with a SafeWaze Kernmantle Rope Horizontal
Lifeline.
Use of Shock Absorbing Lanyards
Fall Clearance Requirements when utilizing a 6’ Shock Absorbing Lanyard with the HLL
system are indicated in the fall clearance table in Section 10, page 14 of this manual.
The fall clearance distances indicated are the total required from the properly installed
HLL system to the next lower level or obstruction. The user should ensure that the
distance between the installed lifeline and the next lower level is at least equal to, or
greater than the values given in Section 10, page 14 of this manual prior to use of the
HLL system. Failure to calculate proper fall clearances prior to use of the system could
result in serious injury or death.
Note: Never use combinations of components or subsystems that may a󰀨ect, or
interfere with the safe function of each other.
Use of Self-Retracting Devices
Fall Clearance Requirements when utilizing an SRD with the HLL system in an
overhead installation are indicated in the fall clearance table in Section 10.1, page 15
of this manual. When using Personal SRD’s with the HLL system, where the
installation could possibly be below dorsal D-ring Height, refer to the fall clearance
table in Section 10.2, page 16 of this manual. The user must ensure that the
Personal SRD being utilized is not connected to the HLL at a distance below the dorsal
D-ring, which exceeds the maximum allowed as specied by the SRD manufacturer.
When calculating fall clearance distances, the user must add the total deection of
the HLL system during a fall event, to the total deceleration distance of the SRD being
used. The combination of the system deection, and the deceleration distance of the
SRD, when added to the Harness Stretch of the full body harness, worker’s height, and
Safety Factor equals the minimum required fall clearance. Failure to calculate proper
fall clearances prior to use of the system could result in serious injury or death.

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8.0 Components and Specifications
Part
Number
Length in
Feet
019-8000 30 ft.
019-8001 60 ft.
019-8002 80 ft.
019-8003 100 ft
Part
Number
Length in
Feet
019-8004 30 ft.
019-8005 60 ft.
019-8006 80 ft.
019-8007 100 ft
Part
Number
Length in
Feet
019-8008 30 ft.
019-8009 60 ft.
019-8010 80 ft.
019-8011 100 ft
FIGURE 5 - HLL KIT PART NUMBERS AND CONFIGURATIONS
Conguration 1 Conguration 2 Conguration 3
SafeWaze Kernmantle Rope Horizontal Lifelines are o󰀨ered in three di󰀨erent
congurations. Four lengths are o󰀨ered in each conguration. The tables above
indicate the part numbers and system lengths o󰀨ered in each conguration.
Conguration 1 is a complete Kernmantle Rope Horizontal Lifeline system but does
not include anchorage connectors. Conguration 2 is a complete HLL system, and
includes two SafeWaze FS810-6 Cross Arm Straps for anchorage connection
(See Figure 6). Conguration 3 is a complete HLL system, and includes two SafeWaze
018-4000 Chain Anchors for anchorage connection (See Figure 7).

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The entire Safewaze Kernmantle Rope Horizontal Lifeline system, and its subsystems,
must be inspected prior to each use for wear, damage, and other deterioration. All
snaphooks and carabiners must be able to self-close and lock. Check the operation
of self retracting lanyards by pulling smoothly on the lifeline, then pull sharply on the
lifeline to engage the locking mechanism. All webbing and rope must be inspected
for tears, cuts, fraying, abrasion, unsplicing, discoloration, or other signs of wear and
damage. Sewn terminations should be secure, complete, and not visibly damaged. All
rope splices should be secure. System must be properly tensioned. No load indicators
shall be deployed. Damaged and other deteriorated and defective components must
be immediately removed from service, in accordance with the requirements of OSHA
29 CFR 1910.66 and 1926.502.
019718
Typical Installation
Max. 100 Ft Span Length
In -Line Shock Absorber
Cross-Arm Strap
Attachment O-Ring for User (Lanyard)
Anchorage
Carabiner
Rope Tensioner
Rope
FIGURE 6 - CROSS ARM STRAP INSTALLATION EXAMPLE
9.0 Installation and Use
Before Each Use
Users of personal fall arrest systems must have a rescue plan in place, if the user
cannot rescue themselves, as well as the means to carry out the rescue.
The user must read and understand these User Instructions, as well as the User
Instructions for every component/subsystem of the personal fall arrest system.
Cross Arm Strap System Installation
Step 1. Install Anchorage Connector
Wrap the Cross Arm Strap around the anchorage and pass the small D-ring end
through the large D-ring end. Wrap as many times as necessary to achieve desired
length, ensuring strap is wrapped at least twice around the end anchorage. A
minimum of two wraps around the end anchorage helps prevent sliding of the anchor
straps during use. Only connect to the small D-ring of the Cross Arm Strap.
Other approved anchorage connectors may be used in place of the supplied Cross Arm
Strap. See anchorage connector user instructions for proper installation.