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Salda Smarty 2R VE User manual

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Subject to technical modication
Smarty 2R VE_P0108_AZ_0003
AHU WITH HEAT RECOVERY
Smarty 2R VE
Smarty 2R VE plus
User and service technical manual
2
Smarty 2R VE / 2R VE plus
www.salda.lt
Symbols 3
Marking 3
Transportation and storage 3
Unpacking 4
Standard package of components 4
Description 4
Safety precautions 4
Components 5
Operating conditions 6
Maintenance 6
Cover opening 6
Filters maintenance 6
Fans maintenance 7
Heater maintenance 8
Rotor maintenance 9
Air ow 9
Dimensions 10
Mounting 10
Mounting on the wall 11
Connection of the kitchen hood 11
Shield installation 12
Connection of the unit to electric network 12
Technical data 13
Air ow Diagrams 14
Mounting diagram 15
Accessories 16
Spare Parts 17
Device control 18
Device control 18
Meaning of the symbols used in the instructions and
on the device 18
Descriptions of the functions 18
Descriptions of Unit Functions 19
System modes 19
System Control 19
System status 20
Setting Date and Time 20
Supply Air Temperature Control and Compensation
21
Fan Control 21
“BOOST” Function 21
Planing 22
Winter/Summer Mode 22
Protection against Dryness 22
Night Cooling Function 22
CO2 Reduction Function 22
Filter Protections 22
Mode from an External System Contactor 22
Fan Speeds from an External System Contactor 23
Heat Exchanger Control 23
System Monitoring 24
Stand-By Mode Blocking 24
Air Flow Adjustment 24
Manual Control of Components 24
Changing Passwords 24
Restoring Factory Defaults 24
Indications of Functions, Alarms and Warnings 24
Display and Cancellation of Alarms and Warnings
25
Event Log (History) 26
System Versions and Running Time 26
The principal connection scheme of internal and external
components (control Smarty 2RVER-MCB.0-3k) 27
The principal connection scheme of internal and external
components (control Smarty 2RVER-MCB.0-3k) 28
The principal connection scheme of internal and external
components (control Smarty 2RVER-MCB.0-3k) 29
The principal connection scheme of internal and external
components (control Smarty 2RVER-MCB.0-3k) 30
The principal connection scheme of internal and external
components (cable harness l Smarty 2RVER-MCB.0-3k)
31
The principal connection scheme of internal and external
components (cable harness l Smarty 2RVER-MCB.0-3k)
32
The principal connection scheme of internal and external
components (cable harness l RSD-SMARTY2-S1-R-3k)
33
The principal connection scheme of internal and external
components (cable harness l S1-0,2m-2k) 34
The principal connection scheme of internal and external
components (fan R3G 140 AW 05-12 Smarty) 35
The principal connection scheme of internal and external
components (heater SRR-0,6-1f EC-0k) 36
Controller MCB V1.0 37
CO2 sensor or connection of humidity sensor RH 40
Room CO2 transmitter installation recommendation 41
CO2 concentration according to Pettenkofer limit 41
Fire protection input (NC) 42
External switches 42
Connection of Remote Control Panel or ModBus 43
“MCB tool” Program description 43
System protection 46
Electrical connection of the units 46
System protection 46
Recommendations prior to switching on the unit (prior
to hand-over to the user) 46
Possible faults and troubleshooting 46
Sensors and their technical information 46
Inspection of the ventilation system 46
Warranty 47
Unit’s maintenance table 48
3
Smarty 2R VE / 2R VE plus
www.salda.lt
• All units are packed in the factory to withstand regular conditions of transportation.
• Upon unpacking, check the unit for any damages caused during transportation. It is forbidden to install damaged units!!!
• The package is only for protection purpose!
While unloading and storing the units, use suitable lifting equipment to avoid damages and injuries. Do not lift units by holding on power supply cables,
connection boxes, air extract or exhaust anges. Avoid hits and shock overloads. Before installation units must be stored in a dry room with the rela-
tive air humidity not exceeding 70% (at +20 °C) and with the average ambient temperature ranging between +5 °C and +30 °C. The place of storage
must be protected against dirt and water.
• The units must be transported to the storage or installation site using forklifts.
• The storage is not recommended for a period longer than one year. In case of storage longer than one year, before the installation it is necessary
to verify whether the bearings of fans and motor rotate easily (turn the impeller by hand) and if the electric circuit insulation is not damaged or the
moisture is accumulated.
672 mm
328 mm
615 mm
1200 mm
780 mm
2020 mm
Warning – pay attention Additional information
Stick the auxiliary label on the unit (on an easily accessible place) or on
the dashed place of a technical manual in order to keep the important
information about the unit.
STICK HERE
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
PAVYZDYS
EXAPLE
PAVADINIMAS
TITLE
M
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
ESEMPIO
TITOLO
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
MUSTER
TITEL
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
ПPИМEP
НАЗВАНИЕ
200003025238
IV
PV
KE
PE
M
0.084 kW; 0.92 A; 230/50 V/Hz; ~1
0.085 kW; 0.93 A; 230/50 V/Hz; ~1
kW; A; 0 V/Hz; ~0
kW; A; 0 V/Hz; ~0
0.005 kW; 0.021 A; 24/50 V/Hz; ~-
0.17 kW; 1.87 A; IP-34
TOTAL:
gu072489 / 2014.03 www.salda.lt
1
3
4
5
2
6
PRZYKŁAD
TYTUŁ
1 – Logo
2 – Internal usage code
3 – Brand name
4 – Technical data
5 – Units number
6 – Web address
4
Smarty 2R VE / 2R VE plus
www.salda.lt
Smarty 2R VE and Smarty 2R VE plus is a residential air handling unit with a high e󰀩ciency (up to 75 %) rotor heat exchanger with integrated electri-
cal heater. The unit provides ventilation in the home and takes the heat from the exhausted air. AHU complies with ErP 2018 requirements. The unit
is operated by a separate remote control panel or though separate MB-Gateway by PC. Remote control panel and MB-Gateway are optional and not
included in standard package.
Smarty 2R VE and Smarty 2R VE plus operates within the limits of the airow diagrams and is suitable for indoor operation only. Required ambient
temperatures must be from -20 oC to +40 oC. For the cold climate zones (air temperatures below -20 oC), optional pre-heater is required.
- Do not use the unit for purposes other than its’ intended.
- Do not disassemble or modify the unit in any way which may lead to mechanical failure or injury.
- Use special clothing and be careful while performing maintenance and repair jobs – the unit’s and its components’ edges may be sharp and cutting.
- Do not wear loose clothing that could be entangled in to operating unit.
- If a outside object enters the unit, immediately disconnect power source. Before removing object, make sure that any mechanical motion has stopped,
the heater has cooled down and the restart is not possible.
- Do not connect to any other power source than indicated on the model label.
- Do not place or operate unit on unsteady surfaces and mounting frames.
- Mount the unit rmly to ensure safe operating.
- Never use this unit in the environment containing any explosive or aggressive elements.
- Do not use the unit if external connections are broken or damaged. If there are any defects, stop operating the unit and replace the damaged parts im-
mediately. That can be performed only by qualied electrician.
- Do not use water or another liquid to clean electrical parts or connections.
- If you notice condensat on electrical parts or connections, stop operating the unit.
Standard package (without optional accessories) includes:
1. Mounting brackets (mural and unit parts), Rubber seal for vibration damping.
2. Screws M5x25 DIN7985 CT for mounting brackets - 3 pcs.; 5. Spring washers DIN127 5 - 3 pcs.
3. Bushing caps - 8 pcs.
4. Antivibration stick - 2 pcs.
5. Key - 1 pcs.
Unsuitable for operation in pools, saunas and other
similar premises.
5
Smarty 2R VE / 2R VE plus
www.salda.lt
Smarty 2R VE
1
3
4
5
6
9
10
11
12
13
14
15
16
2
17
18
19
21
22
20
7
8
1
3
4
5
6
9
10
11
12
13
14
15
16
2
17
18
19
21
22
20
7
8
Smarty 2R VE plus
1
3
4
5
6
9
10
11
12
13
14
15
16
2
17
18
19
21
22
20
7
8
1
3
4
5
6
9
10
11
12
13
14
15
16
2
17
18
19
21
22
20
7
8
1. Power supply cable collar
2. Extract air lter
3. Exhaust air fan
4. Extract air temperature sensor
5. Control box
6. Rotor
7. Rotor belt
8. Spare rotor belt
9. Kitchen hood hole
10. Mounting brackets
11. Flange
12. Supply air fan
13. Outdoor air temperature sensor
14. Outdoor air lter
15. Electric heater
16. Rotor engine
17. Hall sensor
18. Galvanized steel casing
19. Kitchen hood ange cover
20. Back door
21. Cable conector cover
22. Front door
Outdoor air Supply air Outdoor air Extract air Kitchen hood
6
Smarty 2R VE / 2R VE plus
www.salda.lt
Unplug unit from mains before opening the door (discon-
nect the power plug from the outlet or if there is a two-pole
automatic circuit breaker installed – disconnect it as well.
It is necessary to ensure that it won’t be turned on by third
parties) and wait until the full stop of the fans (for about 2
min.).
Changing lters, lters reload timer control. Description
of remote control panel functions is provided in the remote
control panel technical documentation or on the website
www.salda.lt.
Allowed to operate the unit without lters!
It is recommended to change the lters every 3-4
months, or in accordance to lter timer.
Smarty 2R VE Smarty 2R VE plus
Dirt increases air resistance in the lter, therefore less air is supplied into the premises.
Taking o󰀨 the lters:
• Open cover.
• Remove the lter.
• Use lters of M5 panel lter for Smarty 2R VE / pocket ler for Smarty 2R VE plus.
• Unit is designed to operate only indoors.
• It is forbidden to use the unit in potentially explosive environment.
• Unit is designed to supply/extract only clean air (free of chemical compounds causing metal corrosion, of substances aggressive to zinc, plastic and
rubber, and of particles of solid, adhesive and bred materials).
Outdoor air - temperature min./max.* [°C] -20 / +40
- humidity [%] 90 Extract air - temperature min./max.* [°C] +15 / +40
- max. humidity [%] 60
* Can be used at temperatures below -20 °C with pre-heater, the power of which is over 600W.
7
Smarty 2R VE / 2R VE plus
www.salda.lt
• Maintenance should be performed only by experienced and trained sta󰀨.
• The fan should be inspected and cleaned at least once a year.
• Be sure the fan is disconnected from power source before performing any maintenance or repair.
• Proceed to maintenance and repair after any rotation in the fan is stopped.
• Observe sta󰀨 safety regulations during maintenance and repair.
• The motor is of heavy duty ball bearing construction. The motor is completely sealed and requires no lubrication for the life of the motor.
• Detach fan from the unit.
• Impeller should be specially checked for buil-up material or dirt which may cause an imbalance. Excessive imbalance can lead to accelerated wear
on motor bearings and noise, vibration.
• Clean impeller and inner housing with mild detergent, water and damp, soft cloth.
• Do not use high pressure cleaner, abrasives, sharp instruments or caustic solvents that may scratch or damage housing and impeller.
• Do not plunge the motor into any uid while cleaning impeller.
• Make sure, that impeller’s balance weights are not moved.
• Make sure the impeller is not hindered.
• Mount the fan back into the unit. Connect the fan to power supply source.
• If after maintenance the fan does not start or stop itself, contact the producer. Malfunction of the fan can be identied according to the pressure in the
system (when pressure switches are connected). When there is a fault in fans’ motor, any separate notice is shown on the control panel.
Be sure the unit is disconnected from power source
before performing any maintenance or repair.
Smarty 2R VE
Smarty 2R VE plus
8
Smarty 2R VE / 2R VE plus
www.salda.lt
• Electrical heater does not need to be serviced additionally. It is compulsory to change  lters as described above.
• Heaters have 2 thermal protections: automatically self-resetting, which activates at +50°C and the manually restored, which activates at +100°C.
• After the activation of the manually restored protection, the unit must be disconnected from the power supply. Wait until the heating elements cool
down and the fans stop rotating. After identifying and removing the reason of failure, to start the unit, press the “reset” button. The failure can be
identied only by a qualied professional.
• If necessary, the electric heater can be removed. Disconnect the electrical connector from the heater and remove the heater.
Smarty 2R VE
a
a
b
1
2
3
Smarty 2R VE plus
a
a
b
1
2
3
9
Smarty 2R VE / 2R VE plus
www.salda.lt
• The maintenance side can be changed for the ventilation unit, i.e. it can be mounted with the left ambient air inlet or the right ambient air inlet. That
can be implemented by switching over the back door and the front door. The default version of the ventilation unit is right.
Smarty 2R VER / Smarty 2R VER plus
Smarty 2R VEL / Smarty 2R VEL plus
• Rotor heat exchanger must be serviced once a year.
• Ensure that the gaps of the heat exchanger are clean, the brushes are not worn, the belt drive is not worn and the clamping nodes of the rotor heat
exchanger are tight.
• Rotor heat exchanger can be easily removed from the unit. The power cord of the motor of the heat exchanger is disconnected. The clamp of rotor
heat exchanger section is released and raised and the heat exchanger is removed.
• The heat exchanger is cleaned using the solution of warm water and non-corrosive toward aluminum alkaline agent or the air stream. It is not recom-
mended to apply direct stream of liquid as it can harm the device.
• While cleaning, protect the motor of heat exchanger from entry of moisture and uids.
• After reinstalling the heat exchanger, fasten the heat exchanger section with the clamp. Connect the heat exchanger motor.
CAUTION: the heat exchanger can not be used when
the lters are removed!
Outdoor air Supply air Exhaust air Extract air Kitchen hood
Smarty 2R VE / Smarty 2R VE plus
10
Smarty 2R VE / 2R VE plus
www.salda.lt
224,5 mm 273,1 mm 100,4 mm
598 mm
276,3 mm 237,7 mm
84 mm
Ø 125 mm
320 mm
116,3 mm 98 mm
105,7 mm
598 mm 320 mm
653 mm
620 mm
653 mm
620 mm
320 mm
598 mm
Ø 175 mm
160 mm
286 mm
• Installation should only be performed by qualied and trained sta󰀨.
• When connecting air ducts, consider the notices indicated on the casing of the unit.
• Before connecting to the air duct system, the connection openings of ventilation unit should be closed.
• Do not connect the bends close to connection anges of the unit. The minimum distance of the straight air duct between the unit and the rst branch of
the air duct in the supply air duct must be 1xD, in air exhaust duct 3xD, where D is diameter of the air duct.
• It is recommended to use the accessories-holders. This will reduce vibration transmitted by the unit to the air duct system and environment.
• Enough space must be left for opening of the maintenance door and lter covers.
• If the installed ventilation unit is adherent to the wall, it may transmit noise vibrations to the premises. Though the level of noise caused by the fans is
admissible, it is recommended to mount the unit at the distance of 400 mm from the nearest wall. If it is not possible, the mounting of the unit is recom-
mended on the wall of the room where the level of noise is not important.
• Ducts are connected to the unit in such way that they could be easily disassembled and the heater could be removed from the unit when performing
service or repair works.
Smarty 2R VE / Smarty 2R VE plus