Samson Media 7 5007-1 Service manual

Translation of original instructions
EB 9510 EN
Firmware version 1.03.11
Edition January 2021
Media7 Differential Pressure Meter (Type5007-1)
with remote data transmission

Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices. The images shown in
these instructions are for illustration purposes only. The actual product may vary.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
([e-mail]).
Documents relating to the device, such as the mounting and operating
instructions, are available on our website at www.samsongroup.com >
Service & Support > Downloads > Documentation.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
EB 9510 EN

Contents
EB 9510 EN
1 Safety instructions and measures ................................................................1-1
1.1 Notes on possible severe personal injury ......................................................1-4
1.2 Notes on possible personal injury ................................................................1-6
1.3 Notes on possible property damage.............................................................1-7
2 Markings on the device ..............................................................................2-1
2.1 Nameplate .................................................................................................2-1
2.2 Label on devices for oxygen service..............................................................2-2
2.3 Firmware versions.......................................................................................2-3
2.4 Article code................................................................................................2-4
3 Design and principle of operation ...............................................................3-1
3.1 CongurationusingtheTROVIS-VIEWsoftware ............................................3-1
3.2 Versions .....................................................................................................3-4
3.2.1 Two-wire version.........................................................................................3-4
3.2.2 24Vversion...............................................................................................3-4
3.2.3 230Vversion.............................................................................................3-4
3.3 Device overview and operating controls........................................................3-4
3.4 Optional additional function ........................................................................3-6
3.4.1 Option modules..........................................................................................3-6
3.4.2 GSM module..............................................................................................3-6
3.4.3 Power supply unit with standby power supply (SPS) .......................................3-6
3.5 Technical data ............................................................................................3-8
3.6 Dimensions in mm.....................................................................................3-13
3.6.1 Dimensions for mounting (mm)...................................................................3-14
4 Shipment and on-site transport ...................................................................4-1
4.1 Accepting the delivered goods .....................................................................4-1
4.2 Removingthepackagingfromthedifferentialpressuremeterandmodules ......4-1
4.3 Transporting the differential pressure meter ...................................................4-1
4.4 Storing the differential pressure meter...........................................................4-1
5 Installation.................................................................................................5-1
5.1 Installation conditions..................................................................................5-1
5.2 Preparation for installation...........................................................................5-1
5.3 Setting up the optional additional functions...................................................5-2
5.3.1 Inserting option modules..............................................................................5-4
5.3.2 Inserting the GSM module ...........................................................................5-6
5.3.3 Setting up the standby power supply (SPS)....................................................5-8

Contents
EB 9510 EN
5.4 Mounting the differential pressure meter .....................................................5-10
5.5 Connecting the measuring lines..................................................................5-12
5.6 Establishing electrical connections ..............................................................5-12
6 Operation..................................................................................................6-1
6.1 Capacitive keys...........................................................................................6-1
6.2 Display ......................................................................................................6-2
6.2.1 Zoom function ............................................................................................6-2
6.3 Examples for the operation ..........................................................................6-3
7 Start-up and conguration..........................................................................7-1
7.1 Runningthestart-upwizard.........................................................................7-2
7.1.1 Optionmodulewizard ................................................................................7-3
7.2 Setting the user level....................................................................................7-4
7.3 Setting the local power line frequency...........................................................7-5
7.4 Calibrating the differential pressure..............................................................7-5
7.5 Calibrating the pressure sensor ....................................................................7-8
8 Operation..................................................................................................8-1
8.1 Differential pressure measurement ................................................................8-2
8.2 Liquid level measurement.............................................................................8-2
8.2.1 Density calculation in the tank – approximation method 0.1...........................8-3
8.3 Remotedatatransmission ............................................................................8-5
8.3.1 Status LEDs of the GSM module....................................................................8-5
8.3.2 Improving the signal quality.........................................................................8-6
9 Malfunctions ..............................................................................................9-1
9.1 Troubleshooting ..........................................................................................9-2
10 Servicing..................................................................................................10-1
10.1 Servicing explosion-protected devices.........................................................10-2
10.2 Periodic inspection and testing of the differential pressure meter ...................10-3
11 Decommissioning .....................................................................................11-1
12 Removal ..................................................................................................12-1
12.1 Removingtheoptionmodule......................................................................12-1
12.2 RemovingtheGSMmodule .......................................................................12-1
12.3 Removingthedifferentialpressuremeter .....................................................12-2
13 Repairs ....................................................................................................13-1
13.1 ReturningdevicestoSAMSON ..................................................................13-1

Contents
EB 9510 EN
14 Disposal...................................................................................................14-1
15 Certicates...............................................................................................15-1
16 Annex A (conguration instructions)..........................................................16-1
17 Annex B...................................................................................................17-1
17.1 Accessories ..............................................................................................17-1
17.1.1 Valveblock...............................................................................................17-1
17.1.2 Further accessories....................................................................................17-1
17.2 After-sales service.....................................................................................17-1

6 EB 9510 EN

EB 9510 EN 1-1
Safety instructions and measures
1 Safety instructions and measures
Intended use
TheMedia7DifferentialPressureMeterisamicroprocessor-controlledtransmitterwithdp
cell for measuring, indicating and transmitting the differential pressure, pressure or measured
variables derived from them. The device is suitable for cryogenic gases, liquids, gases and
vapors.Thedeviceisdesignedtooperateunderexactlydenedconditions(e.g.operating
pressure, process medium, temperature). Therefore, operators must ensure that the device is
onlyusedinoperatingconditionsthatmeetthespecicationsusedforsizingthedeviceatthe
ordering stage.
ThedifferentialpressuremetermustonlybeoperatedinhazardousareasinZone1orhigh-
er.Themeasurementofammableorexplosivemediaisonlypermittedwiththefollowing
approvals:
−Type5007-1-120x(ATEX):II1/2GExiaIIBT4Ga/Gb
−Type5007-1-121x(IECEx):ExiaIIBT4Ga/Gb(IECEx)
Incaseoperatorsintendtousethedeviceinotherapplicationsorconditionsthanspecied,
contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎRefertothetechnicaldataforlimitsandeldsofapplicationaswellaspossibleuses.
Reasonably foreseeable misuse
The differential pressure meter is not suitable for the following applications:
−Useoutsidethelimitsdenedduringsizingandbythetechnicaldata
Furthermore, the following activities do not comply with the intended use:
−Use of non-original spare parts
−Performing maintenance activities not described in these instructions
Qualications of operating personnel
Thedevicemustbemounted,startedupandservicedbyfullytrainedandqualiedperson-
nel only; the accepted industry codes and practices are to be observed. According to these
mounting and operating instructions, trained personnel refers to individuals who are able to
judgetheworktheyareassignedtoandrecognizepossiblehazardsduetotheirspecialized
training, their knowledge and experience as well as their knowledge of the applicable stan-
dards.

1-2 EB 9510 EN
Safety instructions and measures
Explosion-protected versions of this device must be operated only by personnel who has un-
dergonespecialtrainingorinstructionsorwhoisauthorizedtoworkonexplosion-protected
devicesinhazardousareas.
Personal protective equipment
Werecommendwearingthefollowingprotectiveequipmentdependingontheprocessmedi-
um:
−Protective clothing, gloves, eye protection and respiratory protection in applications with
hot,coldand/orcorrosivemedia
ÎCheck with the plant operator for details on further protective equipment.
Revisions and other modications
Revisions,conversionsorothermodicationsoftheproductarenotauthorizedbySAMSON.
Theyareperformedattheuser'sownriskandmayleadtosafetyhazards,forexample.Fur-
thermore, the product may no longer meet the requirements for its intended use. Use of the
device is no longer permitted in this case.
Warning against residual hazards
To avoid personal injury or property damage, operators and operating personnel must pre-
venthazardsthatcouldbecausedinthedevicebytheprocessmediumandoperatingpres-
sure by taking appropriate precautions. Plant operators and operating personnel must ob-
serveallhazardstatements,warningandcautionnotesinthesemountingandoperatingin-
structions, especially for installation, start-up and service work.
Responsibilities of the operator
Operators are responsible for proper use and compliance with the safety regulations. Opera-
tors are obliged to provide these mounting and operating instructions to the operating per-
sonnel and to instruct them in proper operation. Furthermore, operators must ensure that op-
erating personnel or third parties are not exposed to any danger.
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
wellasthespeciedhazardstatements,warningandcautionnotes.Furthermore,theoperat-
ing personnel must be familiar with the applicable health, safety and accident prevention
regulations and comply with them.

EB 9510 EN 1-3
Safety instructions and measures
Referenced standards, directives and regulations
DeviceswithaCEmarkingfulllthefollowingrequirementsoftheDirectives:
−Type5007-1:2014/30/EU,2014/35/EU,2011/65/EU
−Type5007-1-1x0:2014/30/EU,2014/34/EU,2011/65/EU
−Type5007-1GSM:2014/53/EU,2011/65/EU
DeviceswithanEACmarkingfulllthefollowingrequirementsoftheRegulations:
−Type5007-1:TRCU020/2011
Seethe‘Certicates’sectionforthedeclarationsofconformityandEACcerticates.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
−OperatingInstructions'Media7DifferentialPressureMeter–CongurationwithTROVIS-
VIEW'uEB9510-2
−Mounting and operating instructions for mounted pipeline valves (strainers, shut-off
valves etc.)
−For oxygen service: Manual uH01

1-4 EB 9510 EN
Safety instructions and measures
1.1 Notes on possible severe personal injury
DANGER
!
Risk of fatal injury due to electric shock (230V version).
ÎBeforeconnectingwiring,performinganyworkonthedeviceoropeningthedevice,
disconnect the voltage supply and protect it against unintentional reconnection.
ÎOnly use power interruption devices that are protected against unintentional recon-
nection of the power supply.
Risk of fatal injury due to the ignition of an explosive atmosphere.
Incorrect installation, operation or maintenance of the differential pressure meter in
potentially explosive atmospheres may lead to ignition of the atmosphere and ultimately
to death, even with a harmless supply voltage.
ÎFormountingandelectricalinstallationinhazardousareas,observetheexplosion
protection approvals as well as the relevant electrotechnical regulations and the
accidentpreventionregulationsthatapplyinthecountryofuse.EN60079-14
applies in Europe.
ÎDo not connect the electrical supply before mounting is completed and any unused
cable entries have been sealed.
ÎInstallation, operation or maintenance of the differential pressure meter must only be
performedbypersonnelwithqualicationsaccordingtoClause4.5ofIEC60079-
14whohasundergonespecialtrainingorinstructionsorwhoisauthorizedtowork
onexplosion-protecteddevicesinhazardousareas.
Risk of fatal injury as a result of electrostatic discharge at the housing.
The housing of the differential pressure meter is made of polycarbonate and may be-
come electrostatically charged when handled incorrectly. An electric spark generated by
electrostatic discharge may lead to ignition of a potentially explosive atmosphere and
cause death.
ÎEnsure that the device, cables and other plant components cannot rub against each
other.
ÎDo not rub dry the housing surface of the differential pressure meter.
ÎOnly use a damp cloth or wipes (e.g. with diluted mild soap or detergent) to clean
the housing surface.