Sargent 7800 Series User manual

A8257C 03/20
Installation Instructions
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
7800 and 8200
Series Mortise Lock
Used with Sectional Trim and V Series Indicators

2
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
TOC Table of Contents
1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2 Indicator Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3 Lock set configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4 Rehanding Indicator (if required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
a Prepare Door for Mortise Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
b Install Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
c Prepare Door for Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
d Install Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
e Install Indicator Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
f Install Indicator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
g Install Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
h Install Outside Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
i Perform Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
6 Indicator Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1 Tools Required
#2 & #3 Phillips
head screwdrivers
Flat blade
screwdriver
1/8”Allen Wrench 3/32"
Drill bit
T-20 Torx Screw with
Tamper Pin Driver

3
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
2 Indicator Variants
Depending on function and option ordered,
indicators are provided in the following variations,
these instructions detail how to install with
cylinder, however other variations follow similar
instructions. (Figure1)
Contact factory for any questions. Coin Turn - For
installation
on outside of
door.
Cylinder - For
installation
on inside or
outside of
door.
No input /
blank - For
installation
on inside or
outside of
door.
Thumbturn -
For installation
on inside of
door.
Figure1
3 Lock set configuration
To set function of multi-function lock or to re-hand, see instructions on lock body.
4 Rehanding Indicator (if required)
Verify hand and bevel of door. (Figure2)
LH
Left Hand
Hinges Left
Open Inward
RH
Right Hand
Hinges Right
Open Inward
LHRB
Left Hand
Reverse Bevel
Hinges Left
Open Outward
RHRB
Right Hand
Reverse Bevel
Hinges Right
Open Outward
Figure2
Note:
Stand on outside of locked door when determining door hand.
Next, verify inside and/or outside indicators are handed correctly,
using Spindle Cam Position chart. (Figure3) If they are handed
correctly, skip to Step 5 "Prepare Door".
If they are not handed correctly:
1. Remove retaining pad and spindle cam from
assembly. (Figure4)
2. Position spindle cam in correct direction for
door hand. (Figure3)
Important:
• For thumbturn indicators, make sure thumbturn
is positioned in the 12 o’clock direction as
shown. (Figure5)
3. Slide spindle cam post into correct slot of display
slide. (Figure4)
4. Re-seat retaining pad into original position.
5. Return indicator to the vacant/unlocked position for installation.
Door Hand: RH / RHRB
Door Hand: LH / LHRB
Outside Indicator
Inside Indicator
Inside Indicator
Outside Indicator
Spindle Cam Position for Locks with Deadbolt (*and 56 function)
Door Hand: RH / RHRB
Door Hand: LH / LHRB
Outside Indicator
Inside Indicator
Inside Indicator
Outside Indicator
Spindle Cam Position for Locks without Deadbolt (*except 56 function)
Figure3
Figure4
Spindle
cam
Display
slide slot
Retaining
pad
Thumbturn
position
Figure5

4
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
5 Installation
a Prepare Door for Mortise Lock
Prepare door for function holes, size, and location
according to A7050 door marker template,
if not already prepped.
b Install Lock
1. Verify strike location according to template.
Clean out door pocket and door edge of debris.
2. Make sure handing of lock matches handing of door.
Slide lock into door. (Figure6)
3. Temporarily hand tighten two (2) lock screws
(#12 x 1-1/4"wood screws, or #12-24 x
1/2"machine screws).
Notes:
• Keep door open until installation is complete.
• If installing lever onto only one (1) side of door (36 function), see separate instruction sheet A7028.
c Prepare Door for Indicator
1. Insert template guide into control hub on
side where indicator will be used. (Figure7)
2. Slide indicator template over template
guide.
Important: Make sure the template
is properly centered and aligned to
ensure smooth indicator operation.
3. Mark the four (4) hole positions
indicated on template.
4. Remove guide and template.
5. If indicators are being used on both sides
of door, repeat steps 1 through 4 for opposite side.
6. Remove lock body.
7. Drill four (4) marked holes with 3/32" diameter bit, by 1/2" deep.
8. Reinstall lock body and hand tighten screws.
Note:
If retrofitting over an existing product, ensure door surface is free of chips and
debris around holes so indicator will sit flat against door surface.
RH door
shown
Inside of door
Outside
of door
Lock
Lock Screws
Figure6
Template
Guide
Mark holes
with pencil
Figure7
Control Hub

5
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
5 Installation (cont.)
d Install Levers
1. Slide outside lever and rose assembly through
door and lock body, and hold. (Figure8)
2. Slide inside spindle into lock body hub.
3. Slide adapter and plate assembly over spindle.
4. Secure with two (2) #8-32 x 5/8" screws.
5. Install inside rose onto adapter plate.
6. Install inside lever on adapter plate.
Secure with set screw.
e Install Indicator Mounting Plate
1. Screw indicator mounting plate to door with
four (4) #6 x 3/8" sheet metal screws. (Figure9)
2. If indicators are being used on both sides of
door, repeat step 1 for opposite side.
f Install Indicator Assembly
1. Verify lock is in unlocked state
(turn outside lever to confirm).
2. Verify indicator is in
vacant/unlocked position.
3. Assemble indicator assembly
onto mounting plate. (Figure10)
4. Secure indicator assembly to
door with two (2) machine
screws.
• Use #8-32 x 5/8"screw for top
• Use #8-32 x 3/8"screw for
bottom
5. If indicators are being used on
both sides of door, repeat steps 1
through 3 for opposite side.
Note:
Torx security screws recommended.
Inside of door
Inside Lever
Rose
Adapter
Plate
Spindle
#8-32 x
5/8" screws
Outside of door
RH door
shown
Figure8
Set screw
Outside
lever & Rose
Assembly
#6 x 3/8"
screws
Mounting
Plate
Figure9
Figure10
#8-32 x
3/8" screw
#8-32 x
5/8" screw
Indicator
Assembly

6
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
5 Installation (cont.)
g Install Cylinder
1. Thread cylinder into lock until flush with escutcheon
surface. (Figure11)
• Pull key slightly out of cylinder to help thread
into lock body.
2. Tighten cylinder clamp screw with #2
Phillips screwdriver.
• Check operation and adjust if necessary.
Notes:
• SARGENT logo must be horizontal
and on top. (Figure12)
• If double cylinder function is used, repeat
steps 1 and 2 for second cylinder.
• Removable Core or Interchangeable Core cylinders
require a control key (key stamped with C) to remove and
install the core. This is not provided standard; it must be
requested separately. If requesting 1-bitted control key,
specify 113511 cut.
h Install Outside Front
1. Tighten the two (2) lock screws completely: (Figure13)
2. Attach outside front with two (2) flat head screws #8-32 x 1/4".
i Perform Functional Check
DO NOT FORCE if resistance is encountered during functional
check. Refer back to Rehanding Indicator (if required) section
to ensure correct handing. Rehand if necessary.
1. Insert key into cylinder (if present) and rotate:
• Ensure there is no friction against lock
case or any other obstructions.
2. Check key retracts latch:
• Key should rotate freely.
3. Throw deadbolt (if present):
• Check key retracts both deadbolt
and latch.
4. Test levers:
• Confirm latch and deadbolt (if installed) retract.
5. Verify indicator displays correct status when
locked and unlocked.
Cylinder
Cylinder
Clamp
Screw
Figure11
Incorrect
Key and cylinder must be rotated as shown.
Correct
Figure12
Figure13
Lock screw
Outside front
#8-32 x 1/4"
screws Lock
screw

7
7800 and 8200 Series Mortise Lock
Installation Instructions
Used with Sectional Trim and V Series Indicators
A8257C 03/20
Copyright© 2019, 2020 SARGENT Manufacturing Company. All rights reserved. Reproduction in whole
or in part without the express written permission of SARGENT Manufacturing Company is prohibited.
1-800-727-5477 • www.sargentlock.com
6 Indicator Parts List
6
1
2
3
4
5
6
6
7
4A
4B
4C
Figure14
Figure14 Description Part Number Req.
1
Sectional Escutcheon - Cylinder 81-0742 x finish
1
Sectional Escutcheon - Coin Turn 82-5635 x finish
Sectional Escutcheon - Thumbturn (Standard) 82-5630 x finish
Sectional Escutcheon - Thumbturn (LB Option) 82-5631 x finish
Sectional Escutcheon - Thumbturn (T1) 82-5632 x finish
Sectional Escutcheon - Thumbturn (T2) 82-5633 x finish
Sectional Escutcheon - Thumbturn (T3) 82-5634 x finish
Sectional Escutcheon - No Input/Blank 81-0742 x finish
2 Indicator Window 81-0811 1
3
Indicator Display Assembly - Green Unlocked / Red Locked 82-5602
1
Indicator Display Assembly - Green Vacant / Red Occupied 82-5603
Indicator Display Assembly - Green Unlocked Icon / Red Locked Icon 82-5604
Indicator Display Assembly - White Unlocked / Red Locked 82-5605
Indicator Display Assembly - White Vacant / Red Occupied 82-5606
Indicator Display Assembly - White Unlocked Icon / Red Locked Icon 82-5607
4A Indicator Spindle Cam - Thumbturn/Coin Turn 81-0745
14B Indicator Spindle Cam - Cylinder/No Input / Blank 81-0756*
4C Indicator Spindle Cam - 05, 37, 38, 59 Function 82-5577*
5 Indicator Retaining Pad 81-0749 1
6 Sectional Indicator Screw Pack 82-5590 x finish 1
7 Sectional Indicator Mounting Plate 81-0750 1
8 Sectional Indicator Template Kit (not shown) 82-5601 1
* These parts are for 1-3/4"standard thickness doors. For other thicknesses, please contact factory.
Note:
Reference 8200 Series parts manual for all lock body parts.

Founded in the early 1800s, SARGENT®is a market leader in locksets, cylinders, door closers, exit devices, electro-
mechanical products and access control systems for new construction, renovation, and replacement applications.
The company’s customer base includes commercial construction, institutional, and industrial markets.
SARGENT is a brand associated with ASSA ABLOY High Security Group, Inc., an ASSA ABLOY Access and Egress
Hardware Group company. Copyright© 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All
rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited. A8257C 03/20
SARGENT Manufacturing Company
100 Sargent Drive
New Haven, CT 06511 USA
800-727-5477
www.sargentlock.com