Sartorius IS 64 FEG-S0CE User manual

PRESENTED BY
JPBOWLIN.COM
817.332.8116
J.P. Bowlin is a quality-driven Calibration Company
that has provided calibration, repair and sales
of all types of weighing and measurement products since 1931.

Sartorius
IS 64 FEG-S0CE
Weighing Platform
Installation and Operating Instructions
98648-004-76

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Contents
Page Page
General View of the Weighing Platform 3 Dimensions (Scale Drawings) 20
Warranty 4 Pin Assignment Chart 21
Storage and Shipping Conditions 4
Instructions for Recycling the Packaging 4 Troubleshooting Guide 22
Safety Instructions 5 Care and Maintenance 24
Servicing 24
Installation Instructions 6 Cleaning 24
Ambient Conditions 6 Safety Inspection 24
Conditioning the Weighing Platform 6
IP67 Protection 7 Manufacturer’s Declaration 26
Getting Started 8 Use of the Weighing Platform
Unpacking the Weighing Platform 8 as a Legal Measuring Instrument in the EU 27
Transport Locking Devices 8 Components of a Legal Weighing
Leveling the Weighing Platform 9 Instrument 27
Connecting the Weighing Platform 10 Separate Testing and Verification of the
Separate Power Connection (Optional) 10 Individual Weighing Instrument Components 27
Safety Precautions 12 Effect of the Preload on the Acceptability for
Warm-up Time 13 Verification in the EU 28
Type-Approval Certificate 30
Operating Limits 14 "Certificate on "Testing by the PTB 31
Maximum Overload Capacity 14 Declarations of Conformity 32
Shock Resistance 14 "EC Verification” - A Service Offered
by Sartorius 34
General Instructions for Integration into 15
Conveyor Systems Accessories (Options) 35
Preload Range (Zero-Setting Range) 15
Configuring the Weighing Platform 16
Options for Defining the Weighing 16
Range Structure 16
Specifications Chart 17
General Technical Specifications 18
Selecting and Affixing the Respective
ID Label 19

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General View of the Weighing Platform
No. Designation
1 Load plate
2 Manufacturer's label for a weighing platform verifiable or verified as a legal measuring instrument
3 Leveling feet
4 Level indicator
5 Connecting cable (interface port/power supply)
6 Blank for power supply cable gland (optional)

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With this Sartorius IS weighing platform, you have acquired a high-quality
weighing instrument that features advanced technology. As a rule, you will
be using this weighing platform as part of a modular weighing System.
Please read through these installation and operating instructions carefully
before operating your new weighing platform.
Warranty
Do not miss out on the benefits of our full warranty. Please complete the
warranty registration card, indicating the date of installation, and return the
card to your Sartorius dealer or office.
Storage and Shipping Conditions
Allowable storage temperature: -40°C... +70°C
-40°F ...+158°F
Allowable transport temperature: -25°C... +60°C
-13°F ...+140°F
The packaging has been designed to ensure that the weighing platform will
not be damaged even it is dropped from a height of 80 cm (approx. 32
inches).
After unpacking the weighing platform, please check it immediately for any
visible damage. lf you detect any damage, proceed as directed in the
section entitled "Safety Inspection."
It is a good idea to save the box and all parts of the packaging until you
have successfully installed the weighing platform. lf you need to ship the
weighing platform for any reason, be sure to unplug all connected cables to
prevent damage.
Instructions for Recycling the Packaging
To ensure safe shipment, your weighing platform has been packaged using
environmentally friendly materials. After successful installation of the
platform, you should return this packaging for recycling.
For information on recycling old weighing equipment, consult your
municipal waste disposal center or local recycling depot.

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Safety Instructions
Only authorized service technicians trained by Sartorius are allowed to
open the weighing cell and A/D Converter enclosures, which are located
inside the weighing platform, for repair work according to Sartorius
Standard operating procedure.
Before opening the weighing cell or A/D Converter enclosure, make sure to
unplug the weighing platform from the power supply!
You are allowed to operate the weighing platform in a Zone 2 hazardous
area (in Europe). In this case, you must comply with the national electrical
code and applicable safety regulations of your country. To install the power
supply, please read the instructions in the section entitled "Separate Power
Connection" under "Getting Started."
lf you operate the weighing platform in a Zone 2 hazardous area outside
the Federal Republic of Germany, you must comply with the national
electrical code and applicable safety regulations of your country. For
information on the currently valid regulations applicable in your country,
please ask your local Sartorius Service technician, office or dealer
The weighing platform may not be operated in Zone 0, 1 or 10 hazardous
areas, as it does not have an EX approval certificate for these areas.
The enclosures inside the weighing platform are protected in conformance
with DIN VDE0165 so that potentially explosive vapors cannot enter.
The maximum surface temperature of the enclosure is below 80°C at a
maximum ambient temperature of 40°C.
A
ny tampering with the weighing platform by anyone, other than
installation of preload devices, will result in forfeiture of all claims
under the manufacturer's warranty.

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Installation Instructions
Sartorius dealers or service technicians, who have received special training,
will help you set up the weighing platform and show you how to operate it.
Ambient Conditions
Choose a suitable place to set up the weighing platform. Avoid exposing
the weighing platform to the following ambient conditions:
— Extreme heat radiation
— Extreme Vibration
— Places that are difficult to access for cleaning and maintenance
Important Note
lf you need to use the weighing platform in areas exposed to heavy traffic
(e.g., fork-lift trucks), you should install a protective frame, consisting of
angular braces, around the weighing platform. To calculate the dimensions
for this protective frame, refer to the section entitled "Dimensions (Scale
Drawings)."
Conditioning the Weighing Platform
Do not expose the weighing platform to extreme moisture over long
periods. Moisture in the air can condense on the surfaces of a cold platform
whenever it is brought to a substantially warmer place. lf you transfer the
weighing platform to a warmer area, make sure to condition it for about 2
hours at the new ambient temperature, leaving it unplugged from the power
supply. Afterwards, if you keep the weighing platform connected to the
power supply, the continuous positive difference between the inside of the
platform and the outside will practically rule out the effects of moisture
condensation.

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IP67 Protection
The IP67 protection of the weighing platform is guaranteed only if the
platform is in original factory condition. In conformance with the IP67
protection rating, the weighing platform will remain leaktight for 30 minutes
if immersed at a depth of 1 meter (approx. 3 ft.).
The IP67 protection of the weighing platform is ensured only under the
following conditions:
— The weighing platform is maintained in original factory condition
— The rubber seals of the weighing cell and the A/D Converter are not
perforated
— All cables are securely fastened in place by cable glands
— The service switch aperture is closed and secured with a cover and a
sealing ring
— Both the weighing cell and the A/D Converter enclosures are
securely closed

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Getting Stared
Unpacking the Weighing Platform
— Remove the weighing platform and separate load plate from the
packaging
— Remove the plastic bags, packaging strips and foam material
Transport Locking Devices
Set up the weighing platform in the vicinity of your work area, remove the
load plate (1), and remove the red plastic caps.
Loosen the fastening screws on the retainer plates using the Allen wrench
(key) that is supplied with the weighing platform. Slide the retainer plates in
the direction of the arrows.
Afterwards, retighten the retainer plates so that they are not in contact with
the pins.
Use the Allen wrench (key) to remove screw no. 1, and loosen screw no. 2.
Turn the red color-coded transport locking device by 90° in the direction of
the arrow, and refasten the transport locking device.
Important Note
Make sure to retighten all screws that belong to the transport locking
devices
Place the load plate on the platform.

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Leveling the Weighing Platform Using the Level Indicator
At the place of Installation, you will need to loosen the locknuts or knurled
nuts on the leveling feet using the open-end wrench (Spanner) that is
supplied with the scale. Then level the weighing platform using the leveling
feet (3) so that the air bubble is centered within the circle of the level
indicator (4):
To lift the weighing platform, extend the leveling feet (turn clockwise). To
lower the weighing platform, retract the leveling feet (turn
counterclockwise).
Check to ensure that the 3 leveling feet touch the surface. The leveling feet
must equally support the weight of the platform.
After leveling the weighing platform, retighten the locknuts securely against
the platform frame.
Installing the Weighing Platform in a Pit:
The level indicator can be detached. To find out how, contact your local
Sartorius dealer or service technician.
Before operating the scale, connect the following cables and completely
assemble the components listed below:
— interface cable to a Sartorius
isi industrial terminal or a Computer
with special Software
— separate power cable for power supply via a Sartorius AC adapter
(optional)
— components for conveyor Systems
Make absolutely sure to unplug the weighing platform from the
power supply

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Connecting the Weighing Platform
Please note that the person or Company who connects any non-Sartorius-
approved indicating and control devices (e.g., a Computer) or power
supplies to the weighing platform shall assume all risks and responsibilities
associated with this equipment.
Plug the connecting cable into the connector of a Sartorius
isi industrial
terminal. Afterwards, hand-tighten the locking ring.
The connecting cable is 3 meters long (approx. 10 feet). To order an
extension cable or to customize a cable to your requirements, refer to the
list of accessories or contact Sartorius.
Cable Lengths:
Since you can choose to power the weighing platform via the interface port
of the Sartorius
isi industrial terminal or a separate power supply unit, there
are a few restrictions that apply to the cable lengths between these
components.
lf you use a cable that is longer than 12 meters (~ 40 feet) between the
weighing platform and the Sartorius
isi industrial terminal, each of these
components must be energized by a separate AC adapter.
Separate Power Connection (Optional) for the Weighing Platform Have
your local Sartorius dealer or service technician connect the weighing
platform separately to line current (mains supply). This separate power
connection is required when you use cables that are longer than 12 meters
or if you interface the weighing platform directly with a Computer.
The diagrams on the next page show the options for powering weighing
platforms and industrial terminals:
Cables for connecting the industrial-grade AC adapter, ING2, to the "IS"
weighing platform without an extension cord (using the YD0501S (3m) or
YD0531S (6m) data output port):

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Cables for connecting the industrial-grade AC adapter, ING2, to the
isi
industrial terminal without an extension cord (using the YD0501S (3 m) or
YD0531S (6 m) data output port):
The industrial-grade AC adapter, ING2, can be connected only to the
isi
industrial terminal with an extension cord at a maximum length of 12 m (~
40 ft):
lf both the
isi terminal and the IS weighing platform are powered by
separate industrial-grade ING2 AC adapters, the interface cable for data
transmission via the RS 485 port can be up to
300 m (984 ft) long:
The weighing platform is energized by an external industrial-grade AC
adapter. Make sure that the voltage rating printed on this unit is identical to
your local line voltage. lf the voltage specified on the label or the plug
design does not match the rating or Standard you use, please contact your
local Sartorius dealer or office. To use a main feeder cable from the ceiling
or to mount a CEE plug, you will have to make arrangements inside your
facilities for installation of such cable equipment.
Use only original Sartorius AC adapters/power supplies identified by the
Sartorius label. Use of AC adapters/power supplies from other
manufacturers, even if these units have an approval identification marking
from a national testing laboratory, requires the consent of an authorized
Sartorius service technician.

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For detailed Information on further options for powering the weighing
platform (e.g., using local low voltage), contact Sartorius AG headquarters
in Germany or one of the main offices based in your country.
Whenever possible, avoid wiring your weighing platform into networks that
carry a heavy load (for instance, a compressor or similar equipment).
Hook up the weighing platform to the power supply in
conformance with the Installation requirements of your country.
Safety Precautions
The Sartorius power supply rated to Industrial Class 2 can be
plugged into any electrical outlet without requiring any additional
safety precautions. The ground or earth terminal is connected to
the platform housing, which can be additionally
grounded/earthed, if required.
Install the power cable for connection to an
isi industrial terminal
or a Computer with adequate protection so that the cable cannot
get damaged.
Fixed Power Connection:
If the power cable is permanently installed or secured so that it
cannot be unplugged, the weighing platform must be able to be
switched off by a suitable emergency switch. This emergency
switch must be installed near the weighing platform and be within
easy reach. In addition, this switch must be labeled as an
emergency switch. All operators must be shown how to operate
this switch.
Installing the Weighing Platform in Zone 2 Hazardous Areas:
If you need to install the platform in Zone 2 hazardous areas,
make sure to comply with the applicable requirements. In
Germany, these requirements are Elex V and VDE 0165 which
stipulate the following:
If a fixed mains socket outlet (electrical outlet) is used to connect
the AC adapter or power supply to line power, this connection
must be securely locked in place so that the plug cannot be
inserted or disconnected when the power is on. Alternatively, you
must use an explosion-protected outlet/plug.

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Warm-up Time
The weighing platform will need to warm up for at least 30 minutes after
initial connection to the power supply (or after a relatively long period
without power connection).
* = including the Signatories of the Agreement on the European Economic
Area
Preparing the Weighing Platform for Verification as a Legal
Measuring Instrument in the EU*:
After initially connecting the weighing platform to the
power supply (or after a relatively long power
outage), allow the platform to warm up for at least 24
hours. The menu access switch must be unlocked
and the correct configuration selected by menu code
(for specifications group).

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Operating Limits
Maximum Overload Capacity
Sartorius weighing platforms are built so that occasionally loading them
beyond their maximum weighing capacity will not damage them in any
way.
The maximum overload capacity of this IS model is 130 kg.
Shock Resistance
Even though Sartorius weighing platforms feature a highly rugged
construction, there are some limits. Avoid dropping heavy objects from a
considerable height on the weighing platform and do not expose it to strong
side impact. Sartorius weighing platforms withstand shock according to the
shock response spectrum defined in the IEC68 Standard.

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General Instructions for Integration into
Conveyor Systems
The IS weighing platform is suitable for installation in conveyor Systems.
Follow the general instructions given below and refer to the "Dimensions
(Scale Drawings)" to meet the requirements for such installation.
Any moving or rotating parts intended to be permanently attached to the
load plate must be designed so that they cannot affect the weighing results.
For example, rotating mechanisms must be properly balanced.
Before attaching the "preload" parts to the weighing platform, you must
ensure that the "preload" weight can be set (see the "Specifications Chart").
In addition, take care that the fittings do not collide with parts of the scale
platform mechanism under the toad plate. Make sure to remove the load
plate from the platform before drilling.
Any cables or tubing between the weighing platform and other equipment
must not apply any force to the weighing platform. Make sure that cables
do not touch the load plate.
lf you install the weighing platform in conveyor Systems in Zone 2
hazardous areas, you must comply with the applicable safety regulations
(e.g., in Germany with VDE0165). Special precautions must be taken to
prevent the build-up of static electricity caused by moving parts (e.g., roller
conveyors).
Preload Range (Zero-Setting Range)
The weight of components that are securely installed on the weighing
platform is called "preload." The weighing platform electrically
compensates for this preload so that the entire weighing range is available
and so that it is possible to zero and adjust (calibrate using external
weights) the platform. Higher preloads may result in a reduction in the
maximum weighing capacity.
The maximum preload that can be compensated for depends on the
specifications configured (see the "Specifications Chart").
The components for Integration into a conveyor must already be installed on
the weighing platform before you connect the platform to the power supply.
* = including the Signatories of the Agreement on the European Economic
Area
Note to Users in the EU':
Always be sure to set the preload before verification for use in legal
m
e
tr
o
l
ogy.

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Configuring the Weighing Platform
You can adapt the weighing platform to meet your specific requirements
e.g., metrological specifications, for weighing in international weight unite
and to perform optimally under various ambient conditions as well as
process weighing data. For this reason, final configuration of your Sartorius
Modular Technology equipment is possible only at your dealers or your
particular facilities.
To adapt your weighing platform (weihing modul), access the configuration
menu of the connected indicating an terminal or a computer with a
special Sartorius configuration program (see the "Accessories") .
Options for Defining the Weighing Range
Structure
SuperRange
This weighing range features exceptionally high resolution; i.e., the
weighing range is subdivided into more than 64,000 digits. There is one
level of readability for the entire weighing range (e.g., 1 g).
SingleRange
The weighing range is subdivided into 64,000 intervals (digits) maximum.
There is one level of readability for the entire weighing range (e.g., 10 g).
Multi-interval
Weighing ranges with multiple levels of accuracy
The Multi-interval function divides the weighing range into 3 ranges, for
instance, each with a different readability.
In the various ranges, the readability automatically adjusts when the weight
on the load plate changes (seethe "Specifications Chart" for the particular
readability of each range).
After you have pressed the tare key, you will obtain the highest possible
resolution, even when an object is on the load plate of the weighing
platform.
You will find the configuration options for your weighing platform in the
"Specifications Chart" on the next page.

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Specifications Chart
Access the configuration menu of the connected suited Sartorius terminal to set the code for the group of specifications of your
choice. You must set one of the appropriate codes before verification of the platform as a legal measuring instrument.
Please note that when you change the configuration, this may also change the accuracy class and the preload range
besides the weighing capacity and the readability.
Then select the appropriate ID label and affix it to the weighing platform.
For directions, refer to the section entitled "Selecting and Affixing the Respective ID Label."
IS FEG-S0CE: (Type HA BD)
Weighing range structure SuperRange (High-Resolution) Multi-Interval SingleRange
Weighing range Standard Configurable Standard Configurable
Maximum capacity,
Max kg
64 51 31 16 64 64 64 31 16
Scale interval g
(readability)
1 1 1 1 0 … 15kg 5
15 … 30kg 10
30 … 64kg 20
10 20 10 5
Zero tracking ± 2% kg ± 1.28 ± 1.02 ± 0.62 ± 0.32 ± 1.28 ± 1.28 ± 1.28 ± 0.62 ± 0.32
Initial zero-setting
range kg
± 1.3 ± 1.3 ± 1.3 ± 1.3 ± 1.3 ± 1.3 ± 1.3 ± 1.3 ± 1.3
Preload 1) kg 0 13 33 48 0 0 0 33 48
ISO test function 2) yes yes yes yes yes yes yes yes yes
Metrological specifications:
Accuracy class – –
Minimum capacity, Min,
acc. to CD 3) g
50 50
– –
100 200 400 200
100
Verification scale
interval g
10 10 – – 5/10/20 10 20 10 5
Temperature range oC 0 … + 40 – – 0 … + 40
Select particular group of
specifications (use code)
Sp.grp.1*
(10 3 1)
Sp.grp.2
(10 3 2)
Sp.grp.3
(10 3 3)
Sp.grp.4
(10 3 4)
Sp.grp.5
(10 3 5)
Sp.grp.6
(10 3 6)
Sp.grp.7
(10 3 7)
Sp.grp.8
(10 3 8)
Sp.grp.9
(10 3 9)
* = factory setting
1) No reduction in the maximum capacity up to this preload / higher preloads reduce the maximum capacity
in 1-kg steps (you cannot set a preload > 49 kg)
2) The ISO lest function cannot be selected for preloads S 32 kg
*) CD = Council Directive 2009/23/EC on non-automatic weighing instruments used in the EU and the Signatories of the
Agreement on the European Economic Area
4) Not allowed for use as a legal measuring instrument (legal for trade)
A 50-kg calibration weight is required for external adjustment

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General Technical Specifications
(for use Standard Applications Not Subject to Legal Metrology)
Model IS 64 FEG-S
Readability g 1
Reproducibility (standard deviation) g ≤± 0.5
Linearity
≤± 2.0
Response time (average) s ≤± 1
Fastest response time (IQ) s ≤± 0.8
Adaption to ambient conditions and
application requirements
By selection of 1 of 4 optimized filter levels
Data output speed (depends on the
filter level selected)
s
ms
0.1 – 0.2 – 0.4 (normal data output speed)
20 – 40 – 80 (fast data output speed)
Dust and water protection rating acc.
to DIN 40050/IEC 529 IP 67
Net weight, approx. kg 15
Requirements for power connection
(optional)
V Via AC adapter, ING2: 230 V or 115 V (to be
connected by your dealer or Sartorius service technician
only)
Frequency Hz 48 – 63
Power consumption,
with
isi 10, 20 30 connected to ING2;
platform connected only to ING2
VA, approx.
VA
34: maximum;
18: average
11: average
Selectable weights units g, kg*, ct, oz, ozt, tlh, tls, tlt, GN, dwt, mg, /lb, tlc, mom,
K, tol, bat, MS, tons
* = the weight unit “kg” can only be selected for use in
legal metrology (e.g., legal-for-trade applications)
Automatic zero tracking, can be
turned off by menu code
Standard future
Built-in interface PS-485 via round connector (XBPI transmission protocol):
8-bit; odd parity; transmission rates: 96,00-34,000;
half-duplex - convertible to RS-232 (SBI protocol):
7-bit; parity: even, mark, odd, space;
transmission rates:
150 ... 19,200 baud; 1 or 2 stop bits;
Software/Hardware Handshake;
factory setting: 1,200 baud; odd parity; 1 stop bit;
Hardware handshake with 2 characters after CTS
Ambient operating temperature range oC 0 … +40

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