SATO CL408e User manual

SATO CL408e
Internal Rewinder
User’s Manual
SATO America, Inc.
545 Weddell Drive
Sunnyvale, CA 94089
Industrial Bar Code Printers
Proc 72
P/N W00405301

SATO CL-408e Internal Rewinder2
STEP PROCEDURE
1. Switch the printer OFF and
disconnect the AC power cord.
2. Raise the access door and
remove (2) screws holding the
side cover to the inside frame.
Figs. 1 & 2
3. Remove (2) screws holding the
side cover to the o tside frame.
Remove the cover to expose the
electronics.
Label Rewinder Kit
SUB FRAME
UNIT
ADJUST PLATE UNIT TIMING BELT
(4) BLADE SPRING
REWIND SHAFT UNIT
SCREW ASSORTMENT
GUIDE FRAME UNIT
SPRING
CABLE STAY
Fig. 1
Steps Before Installation

SATO CL-408e Internal Rewinder 3
Steps Before Installation
RAISE THE TOP ACCESS
DOOR AND REMOVE (2)
SCREWS HOLDING THE
SIDE COVER TO THE
INSIDE FRAME
REMOVE (2) SCREWS
HOLDING THE SIDE COVER
TO THE OUTSIDE FRAME
ELECTRONICS
COMPARTMENT REMOVE SIDE
COVER
Figs. 2

SATO CL-408e Internal Rewinder4
TEAR BAR
ATTACH GUIDE FRAME
UNIT WITH SCREWS
IN THREE PLACES
ROUTE CABLE
THROUGH HOLE
IN SIDE WALL
Figs. 3
Internal Rewinder Installation
STEP PROCEDURE
1. Remove (2) screws to detach the tear bar. Retain the screws.
2. Remove and retain screw from nder the front access door latch.
Ro te the cable from the G ide Frame Unit thro gh the hole in
the side wall and sec re nit with (3) screws as shown. Figs. 3
REMOVE SCREW AND
RETAIN FOR THE
GUIDE FRAME UNIT

SATO CL-408e Internal Rewinder 5
Internal Rewinder Installation
STEP PROCEDURE
3. Remove (4) screws to detach the access plate. Retain the screws. Fig. 4
4. Gently g ide the Rewind Shaft Unit thro gh the access opening. Note the
correct orientation of the bracket on the nit. Attach the rewind shaft nit with
screws previo sly removed from the access plate. Figs. 5 & 6
REMOVE AND
RETAIN (4) SCREWS
ACCESS PLATE
GENTLY GUIDE THE REWIND
SHAFT UNIT THROUGH THE
ACCESS OPENING. NOTE
THE CORRECT ORIENTATION
OF THE BRACKET ON THE
REWIND SHAFT IN THE
ELECTRONICS SIDE
Fig. 4
Fig. 5 ELECTRONICS SIDE
ATTACH THE REWIND
SHAFT UNIT WITH
(4) PREVIOUSLY
REMOVED SCREWS
Fig. 6

SATO CL-408e Internal Rewinder6
Internal Rewinder Installation
LOOSEN (2)
SCREWS HOLDING
STEPPER MOTOR
AND DETACH BELT
BELT ROUTING
IDLER GEARS
ON SUB FRAME
UNIT
GEAR ON REWIND
SHAFT UNIT
ROUTE THE BELT AROUND IDLER
GEARS ON SUB FRAME UNIT AS
SHOWN. PLACE THE SUB FRAME
UNIT ON THE REWIND SHAFT UNIT
BRACKET. THERE ARE (2)
LOCATING PINS ON THE BRACKET.
SECURE WITH SCREW
LOCATING PINS Fig. 7
Figs. 8
STEP PROCEDURE
5. Loosen (2) screws holding the stepper motor and detach the belt. Fig. 7
6. Attach the s b frame nit to the bracket on the rewind shaft nit. Note the
locating pins. Ro te the timing belt in position as shown, then sec re the
bracket with screw. Figs. 8

SATO CL-408e Internal Rewinder 7
Internal Rewinder Installation
ROUTE AND ATTACH THE BELT
FROM THE IDLER GEARS TO
THE STEPPER MOTOR SHAFT.
REATTACH THE MOTOR BELT
PREVIOUSLY REMOVED.
TIGHTEN THE MOTOR MOUTING
SCREWS
ATTACH ADJUST PLATE UNIT
TO THE SURFACE OF SUB
FRAME UNIT WITH (2)
SCREWS AS SHOWN.
BE SURE THE BELT IS
ENGAGED ON THE
GEAR OF THE ADJUST
PLATE UNIT
ADJUSTMENT SCREW -
FOR ADJUSTING BELT
TENSION
ATTACH
SPRING
Fig. 9
Fig. 10
STEP PROCEDURE
7. Ro te and attach the belt from the idler gears to the stepper motor.
Reattach the motor belt previo sly removed. Tighten the motor mo nting
screws. Fig. 9
8. Attach Adj st Plate Unit to the S b Frame Unit with (2) screws. Attach
the tension spring. Adj st the belt tension as necessary with the
adj stment screw. Fig. 10

SATO CL-408e Internal Rewinder8
Internal Rewinder Installation
Figs. 12
ATTACH (4) BLADE
SPRINGS WITH
SCREWS PROVIDED
ROLL HOLDER
STEP PROCEDURE
9. Attach Cable Stay to frame. Connect the cable from the g ide plate nit
into CN10 on the Main PC Board. Make s re the cable does not to ch the
motor p lley. Figs. 11
10. Attach (4) Blade Springs to spindle with screws provided. Position roll
holder to spindle. Figs. 12
11. Replace the side cover and sec re with screws previo sly removed.
12. Install labels per Figs. 13 & 14.
Figs. 11
ATTACH CABLE STAY TO
FRAME. ROUTE CABLE
FROM GUIDE FRAME UNIT
TO PC BOARD AT CN10
CONNECTOR

SATO CL-408e Internal Rewinder 9
Internal Rewinder Installation
Fig. 13
LABELS
LABEL ROLL
Figs. 14
PLACE ROLL
HOLDER ON SPINDLE
ATTACH END OF LABEL TO
THE SPINDLE AND SECURE
WITH THE RETAINER. TURN
THE SPINDLE CLOCKWISE
TO TAKE UP SLACK
SHUT OFF SWITCH - IS
ACTIVATED WHEN THE REWIND
SPOOL IS FULL OF LABELS