sauter SAUTER flexotron 400 User manual

SAUTER flexotron®400 -
RDT410
Manual
P100012103

SAUTER flexotron®400 - RDT410
Table of contents
P100012103
2
DISCLAIMER
The information in this manual has been carefully checked and is believed to be correct. Fr. Sauter AG
however, makes no warranties as regards the contents of this manual and users are requested to report
errors, discrepancies or ambiguities to Fr. Sauter AG, so that corrections may be made in future editions.
The information in this document is subject to change without prior notification.
The software described in this document is supplied under license and may be used or copied only in
accordance with the terms of the license. No part of this document may be reproduced or transmitted in
any form, in any fashion, electronically or mechanically, without the express, written permission of
SAUTER.
TRADEMARKS
flexotron® is a registered trademark of Fr. Sauter AG.
Some product names mentioned in this document are used for identification purposes only and may be
the registered trademarks of their respective companies.

SAUTER flexotron®400 - RDT410
Table of contents
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Table of contents
Table of contents.................................................................................................................................................3
1About the manual.........................................................................................................................................4
2Introduction to flexotron®400.....................................................................................................................5
2.1 flexotron®400 controllers...................................................................................................................5
3Technical data ..............................................................................................................................................7
4Installation and wiring .................................................................................................................................9
4.1 Installation..........................................................................................................................................9
4.2 Wiring.................................................................................................................................................9
5Control modes............................................................................................................................................13
5.1 Control modes 1, 2 and 3.................................................................................................................13
6Display and encoder ..................................................................................................................................21
6.1 The Basic level.................................................................................................................................21
6.2 The 3 second level...........................................................................................................................22
6.3 The 10-second level.........................................................................................................................22
6.4 Display symbols...............................................................................................................................22
7Setpoint.......................................................................................................................................................23
8Alarm handling ...........................................................................................................................................24
9Clock and scheduler ..................................................................................................................................25
9.1 Real time clock.................................................................................................................................25
9.2 Scheduler, general...........................................................................................................................25
9.3 Scheduler, control modes 1, 2 and 3 ...............................................................................................25
10 Configuration..............................................................................................................................................28
10.1 Storage of settings...........................................................................................................................34
10.2 Reset to factory setting ....................................................................................................................34
Index ...................................................................................................................................................................35

SAUTER flexotron®400 - RDT410
About the manual
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1 About the manual
This manual describes the controller flexotron®400 - RDT410.
Make sure that you always follow the safety regulations in the documentation to
prevent risk of fire, electric shock and personal injury.
More information
More information on RDT410 can be found in:
RDT410 Guidelines for the technician
flexotron®400 –Sales brochure
RDT410 product data sheet
The information is available for download from homepage http://www.sauter-
controls.com/de.

SAUTER flexotron®400 - RDT410
Introduction to flexotron®400
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2 Introduction to flexotron®400
2.1 flexotron®400 controllers
The controller flexotron®400 is a range of pre-programmed, configurable
controllers that can be set to handle everything from temperature control or
humidity control to CO2control or pressure control.
RDT405 and RDT 410
The flexotron®400 series comprises two different types, RDT405 and RDT410.
The RDT405 has 5 inputs/outputs and can be configured to control Temperature,
CO2, Humidity or Pressure. There is a new analogue input for connection of an
external Ni1000 setpoint device for control mode 1 (Temperature control).
The RDT410 has 10 inputs/outputs and can be configured to control
Temperature (ventilation control with heating and cooling), Water-heated radiator
heating with outdoor temperature dependent control-curve or Domestic hot-water
control. There is a new analogue input for connection of an external Ni1000
setpoint device for control modes 1…4. The RDT410 is available in two versions,
RDT410F201 with 24 V AC supply voltage and RDT410F201 with 230 V AC
supply voltage.
Mounting
The controllers flexotron®400 are designed primarily for DIN-rail mounting but
can also be screw-mounted to any suitable surface.
flexotron®400 - RDT410
The RDT410 is a pre-programmed, configurable controller. All configuration and
normal handling is done using the display and the knob on the front.

SAUTER flexotron®400 - RDT410
Introduction to flexotron®400
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In- and Outputs
The RDT410 has
2 analogue inputs, Ni1000
1 analogue input for an external setpoint device, Ni1000
1 universal input, Ni1000 or digital
2 digital inputs
3 digital outputs
2 analogue outputs, 0…10 V DC
Control modes
The RDT410 is pre-programmed with a choice of 5 different control modes:
Supply air control
Outdoor temperature compensated supply air control
Cascade connected room / extract air temperature control
Radiator circuit control
Domestic hot water control
Internal clock
The RDT410 has a built-in week-base real time clock with a number of different
scheduler alternatives.

SAUTER flexotron®400 - RDT410
Technical data
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3 Technical data
Supply voltage .............................................RDT410F301: 230 V AC; +10 / -15%;
.................................................................RDT410F201: 24 V AC; ±15%. 50/60 Hz
Power consumption.......................................................................................7.5 VA
Running mode
Climatic conditions according to IEC 721-3-3 .......................................Class 3k5
Ambient temperature................................................................................0...50°C
Ambient humidity............................................................................. Max 95% RH
Mechanical requirements according to IEC721-3-3 ............................Class 3M3
Vibration .........................................IEC60068-2-6, Test FC, vibration Sinusoidal
Shock..............................................................................IEC60068-2-27, Test Ea
Transport
Climatic conditions according to IEC 721-3-2 .......................................Class 2k3
Ambient temperature..........................................................................-20...+70°C
Ambient humidity............................................................................. Max 95% RH
Mechanical requirements according to IEC721-3-2 ............................Class 2M2
Vibration .........................................IEC60068-2-6, Test FC, vibration Sinusoidal
Shock..............................................................................IEC60068-2-27, Test Ea
Free fall...........................................................................IEC60068-2-27, Test Ed
Storage
Climatic conditions according to IEC 721-3-1 .......................................Class 1k3
Ambient temperature..........................................................................-20...+70°C
Ambient humidity............................................................................. Max 95% RH
Terminals........................Disconnectable, lift type for cable cross-section 1.5 mm2
Protection class .............................................................................IP20, when fitted
Material casing ........................................................Polycarbonate+ABS, PC+ABS
Colour
Cover...........................................................................................................yellow
Bottom part...................................................................................................black
Weight...............................RDT410F301: 449 g;RDT41F201: 333 g incl. terminals
Dimensions.....................122 (7 modules) x 121 x 64 mm (WxHxD incl. terminals)
LVD, Low Voltage Directive
This product conforms with the requirements of European LVD standard
EN61010-1.
EMC emissions an immunity standard
This product conforms with the requirements of European EMC standards
CENELEC EN 61000-6-1 and EN 61000-6-3 and carries the CE mark
Inputs
AI ...........................................................................................Resolution: 10 bit A/D
AI1 .......................................................................Ni1000-sensor, range 5…80°C
AI2 ..................................................................Ni1000-sensor, range -30…+50°C
SPI..........................................................Ni1000 setpoint device, range 0…40°C
UI
AI .....................................................................................Ni1000, range 0…80°C
or DI........................................................................Closing potential-free contact
.................................................................................................. Reference for AI
UI+.................................................................................................Reference for UI
DI...............................................................................Closing potential-free contact
DI+.................................................................................................Reference for DI

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Technical data
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Outputs
AO......................................................0…10 V DC; 8 bit D/A short-circuit protected
DO1 and DO2 (RDT410F201)........... Triac controlled, 24 V AC, 0.3 A continuous
(connected to G0)
DO1 and DO2 (RDT410F301).. Triac controlled, 24 V AC, 0.16 A continuous with
internal trafo (connected to G0)
DO3 .............................................. Change-over (SPDT) relay 230 V AC, 1000 VA
GDO.................................................Reference for DO1 and DO2. 24 V AC output
Other data
Display ...............................................Numeric / graphic. Background illumination.
Setpoints
Range
Factory setting
Temperature
supply air
room
tap hot water
External setpoint
10...80°C
10...50°C
10…80°C
0…40°C
21°C
21°C
55°C
P-band
0…99°C
15°C
I-time
0…990 s
60 s
D-factor
0…99
0
Cascade factor
0…99
2
Minimum at cascade
0…99°C
15
Maximum at cascade
0…99°C
25
Damper minimum limit
0…99
10
Start of outdoor compensation
-30…50°C
10°C
Outdoor compensation at -20°C outdoor
temp
-10…10°C
5°C
Supply temperature (water-heated
radiator heating)
at -20°C outdoor temperature
at 20°C outdoor temperature
0…99°C
0…99°C
60°C
20°C
Frost protection
7°C (fixed)
Shutdown mode
25°C
(fixed)
Accessories
Temperature sensors ...................Ni1000 sensors, for example:EGT330, EGT346
Setpoint device..................................................................... Ni1000, EGT338F102
The accessories are available from Fr. Sauter AG. For more detailed information,
see product sheets and instructions which are available at http://www.sauter-
controls.com/en.

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Installation and wiring
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4 Installation and wiring
4.1 Installation The RDT410 is intended to be installed and handled by professional personnel.
The installation should conform to the requirements of installation category 3 and
pollution degree 2.
There are a number of mounting alternatives:
-DIN-standard casing (minimum 7 modules)
-Cabinet, either on a DIN-rail or, using the two screw-pockets provided, by
being screwed to any suitable flat surface in the cabinet
-The controller can also be mounted in a cabinet door or other control panel,
using a suitable front-mounting kit
For installations which are connected to 230 V AC:
-Observe that there is a risk of electric shock on contact with terminals L, N
and 17…19.
-Mount the RDT410 in a DIN-casing or similar where it can be used without
risk of electric shock. The casing should provide at least 6 mm insulation
from connected cables and terminals 1-3 and 10-12.
-The RDT410 should be protected against overload by a fuse in the
installation. Since the maximum load is 1000 VA, a fuse of 6 A is suitable.
-Circuit breaker and fuse: The controller should be connected to a circuit
breaker so the power supply to the controller can be cut. Place this breaker
close to the controller where it is easy for the operator to reach. It should be
clearly marked as a circuit breaker for the controller.
4.2 Wiring This section only describes general rules and technical limitations concerning the
wiring.
In chapter 5 there are specific wiring diagrams for the different control modes.
Choose the one suitable for the application on hand.
It is important to make sure that the wiring is correctly done, in accordance with
the instructions given in this manual and in accordance with local legislation for
this type of installation.

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Installation and wiring
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Terminal
Designation
Operation
-
LS
24 V~
RDT410F201 only
-
MM
-
LS
230 V~
RDT410F301 only
MM
1
DI2
Digital input
2
DI+
Reference for DI1 and DI2
3
DI1
Digital input
4
UI+
Reference for UI1
1
DI2
Digital input
2
DI+
Reference for DI1 and DI2
3
DI1
Digital input
4
UI+
Reference for UI1
5
UI1
Universal input Ni1000 or Digital
6
Reference for AI1
7
AI1
Ni1000 temp. Sensor input
8
Reference for AI2
9
AI2
Ni1000 temp. Sensor input
10
SPI
Input Ni1000 setpoint device
11
AO2
0...10 V= output
12
AO1
0...10 V= output
13
Reference for AO1 and AO2
14
DO2
Digital output
15
DO1
Digital output
16
GDO
Reference for DO1 and DO2
17
NC
DO3
Relay
230 V~
5 A
18
NO
19
COM
4.2.1 Supply voltage
RDT410F301: 230 V~ +10%, -15%, 50/60 Hz. 6 VA
RDT410F201: 24 V~ ±15%, 50/60 Hz. 6 VA
If the RDT410 (24V supply model only) and actuators connected to it share
transformer, it is essential that the same transformer-pole is used as reference
for all the equipment. Failure to do so will prevent the equipment from
functioning as intended and may also lead to damages.

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Installation and wiring
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4.2.2 Inputs and outputs
All ground terminals are interconnected and also connected to G0.
Analogue inputs AI
The analogue inputs must refer to an ground terminal. AI1 and AI2 are for Ni1000
temperature sensors only. AI1 has a temperature range of 0…84°C. AI2 has a
temperature range of
-30…+54°C. SPI is only intended for a Ni1000 setpoint device, the range is
0...40°C.
Digital inputs DI
The digital inputs must refer to DI+ on terminal 2. The digital inputs may only be
wired to voltage-free contacts. Any external voltage applied to a digital input may
harm the unit.
Universal input UI
The universal input can, depending on the choice of application, be made to act
as either an analogue input or as a digital input.
When used as an analogue input it is for Ni1000 temperature sensors. The input
then has a range of 0…+84°C
UI must refer to UI+ on terminal 4.
Analogue outputs
Analogue outputs must refer to a ground terminal or directly to G0.
If the RDT410 (24V supply model only) and actuators connected to it share
transformer, it is essential that the same transformer-pole is used as reference
for all the equipment. Failure to do so will prevent the equipment from
functioning as intended and may also lead to damages.
Digital outputs
The two digital outputs DO1 (terminal 15) and DO2 (terminal 14) are triac
controlled. The triacs are internally connected to G0. Each triac can handle 24 V
AC, 500 mA. The outputs cannot be used to drive DC relays.
When DO1 and DO2 are used for 3-point control DO1 will always be increase
signal (open valve) and DO2 always decrease signal (close valve)
The outputs should normally refer to GDO on terminal 16. GDO is internally
connected to LS and supplies 24 V AC.
In RDT410 GDO can deliver the necessary 2 x 300 mA.
In RDT410F301 however, the internal transformer’s capacity restricts the current
on GDO to approx. 165 mA.

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Installation and wiring
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For more power an external transformer must be used. Wire the transformer
according to the following figure. The two 500 mA fuses are important to prevent
possible overloading of the triacs.

SAUTER flexotron®400 - RDT410
Control modes
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5 Control modes
The RDT410 can be configured to any one of the following control modes.
1. Supply air temperature control.
The supply air temperature is kept at the setpoint value by controlling the output
signals on AO1 and AO2. A single PI control loop is used.
2. Supply air temperature control with outdoor compensation.
The supply air temperature is kept at the setpoint value by controlling the output
signals on AO1 and AO2. A single PI control loop is used.
The setpoint is automatically adjusted according to the outdoor temperature.
3. Cascade connected, room temperature influenced, supply air control.
The room temperature is controlled by means of adjustments in the supply air
temperature, depending on the room temperature. A cascade controller with a
room temperature and supply air temperature sensor is used. The supply air
temperature is minimum and maximum limited.
4. Radiator circuit control with outdoor curve.
The water temperature setpoint is changed according to the outdoor
temperature. A single PI control loop is used. A room temperature sensor can be
added to give corrective action if the room temperature differs from the setpoint
5. Domestic hot water control.
The water temperature is kept constant by controlling the output signal on AO1.
A single PID control loop is used.
5.1 Control modes 1, 2 and 3
These three modes have a lot in common and will therefore be treated in a single
section.
For control mode 1, Supply air temperature control” you need only one
sensor,”Supply air sensor” on AI1.
For control mode 2, “Supply air temperature control with outdoor compensation”
you need two sensors, “Supply air sensor” on AI1 and “Outdoor sensor” on AI2.

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Control modes
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For control mode 3, “Cascade connected room / extract air temperature control”
you also need 2 sensors, “Supply air sensor” on AI1 and “Room sensor”, which
are placed in the room or in the extract air on AI2.
The cascade controller has inputs for supply air sensors and room sensors. The
room temperature setpoint is set and the controller will adjust the supply air
setpoint until reaching the desired room temperature. The supply air setpoint is
minimum and maximum limited. The P-band and I-time values for the supply air
control are chosen so that a stable control is achieved. The P-band for the room
temperature influence is set on PCd. The I-time for the room temperature
influence is a fixed value of 600 seconds.
Definition of P-band the room temperature influence (PCd): The change in room
temperature which results in a change in the supply air setpoint, corresponding to
the difference in temperature between the set maximum and the minimum limits.
The analogue outputs can be configured to the following combinations:
AO1 /AO2
1. Heating / -
2. Cooling / -
3. Heating / Cooling
4. Heating / Heating
5. Cooling / Cooling
6. Heating / Dampers
7. Cooling / Dampers
In alternative 4, Heating-Heating AO2 will be activated first on increasing heat
demand.
In alternative 5, Cooling-Cooling AO2 will be activated first on increasing cooling
cemand.
In alternative 6, Heating-Damper, at temperatures above the setpoint the damper
on AO2 will be fully open. On increasing heating demand, the damper on AO2
will first close to the set minimum value before the heating output on AO1 starts
to increase.
In alternative 7, Cooling-Damper, at temperatures below the setpoint the damper
on AO2 will be fully open. On increasing cooling demand, the damper on AO2
will first close to the set minimum value before the cooling output on AO1 starts
to increase.
3-position control
Instead of an analogue output you can configure a single 3-position (increase /
decrease) output. You will then only have the following output choices:
Heating
Cooling
DO1 is used for increase signal and DO2 for decrease. This option cannot be
combined with alarm output.
A single P control loop is used.
The RDT410F301 generates 24 V AC itself for control of 3-position actuators.
230 V actuators cannot be used without relays.

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Control modes
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External setpoint
It is possible to use an external Ni1000 setpoint device. The setpoint device is
connected between terminal 10 SPI and the reference for the analogue inputs,
. For more information on configuration and setpoint reading, see chapters 7
and 10.
Universal input UI1
Electric heating
If the RDT410 is used to control electric heating UI1 is used for the high
temperature limit switch. Connect and configure as a digital input. The input is
normally closed. Whenever the running mode switches to “Off”, (normal
shutdown) the heating output will be shut down immediately but the fan will run
on for a further 3 minutes to cool the heater. On activation of the high
temperature limit, the heating output will be shut down immediately and there will
be no cool-down period.
Wiring suggestion for high temp limit when using electric heating. Drawn with
high temp limit activated.
It is important that the high temperature thermostat is hardwired to disconnect
the power to the heater to ensure that the heating is shut down when the
thermostat is activated even if the controller RDT410 should be faulty.
Water heating
When controlling a water heater, UI1 can, when necessary, be used for a frost
protection sensor. Connect and configure as an analogue input. The frost
protection function can be tied to either of the analogue outputs.
The heater return water temperature is monitored by the frost protection sensor.
Should the temperature at the frost protection sensor fall below 12°C an internal,
proportional signal is generated that is used to force the heating valve open to try
and prevent freeze-up of the heater.
The frost protection signal (“Internal signal”) will increase linearly to 100 % at 7°C
at which point the frost protection alarm is triggered. The fan will then be shut
down and the controller will go into shutdown mode.
12°C
“Internal signal”
0 %
100 %
Prop.band
7°C

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Control modes
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Shutdown mode (Only if frost protection sensor has been configured)
Whenever the running mode switches to ”Off”, (normal shut-down or frost
protection is activated) the controller will go into ”Shutdown mode”. The
shutdown controller will control the output that is tied to the frost protection
function to maintain a constant 25°C at the frost protection sensor.
Outdoor compensation
In control mode 2, Supply air control with outdoor temperature compensation, the
supply air temperature setpoint can be displaced according to outdoor
temperature. The displacement starts from outdoor temperature S.P and reaches
the setpoint value + the compensation (CMP) at -20°C outdoor temperature. For
example: Normal setpoint = 20, S.P=10 and CMP = 5 will give the following
result:
S.P.
10°C-20°C
20°C
25°C
Setpoint
Setpoint + CMP
Outdoor temp
Setpoint
Damper
It is possible to set a minimum limit value to the damper output signal. The
damper-output will then not go lower than the set value during normal operation.
On shut-down however the signal will go to zero.
In the output mode heating –damper the damper will be fully open for
temperatures higher than the setpoint. On increasing heat demand the damper
will first close to the minimum value before the heating output starts to increase.
In the output mode cooling –damper the damper will be fully open for
temperatures lower than the setpoint. On increasing cooling demand the damper
will first close to the minimum value before the cooling output starts to increase.
DI1, Fan indication
Unless the fan indication input is active (closed) indicating that the fan is running,
the controller will not start normal temperature control and an alarm will be
generated. An alarm will also be generated if the input is active (closed) when the
fan control output is off.
DI2, Extended running
Activation of this input will force the controller to running mode even if internal
scheduler is in Off-mode. The unit will run as long as the input is activated.

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Control modes
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Wiring examples
See also chapter 4 Installation and wiring.
A. RDT410 with electric heating and damper. Cascade control.
B. RDT410 with water heating, 3-point- output. Supply air temperature
control with outdoor compensation and external setpoint device.
The RDT410F301 generates 24V AC itself for control of 3-point actuators. 230 V
actuators cannot be used without relays.

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Control modes
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5.1.1 Control mode 4, Radiator circuit control with outdoor curve
For this control mode you need two sensors, GT1 “Supply temperature” on AI1
and GT2 “Outdoor sensor” on AI2.
You can also have a room temperature sensor on UI1 to let the room
temperature offset give correction to the supply temperature. Wire UI1 as an
analogue input. When using a room sensor, it is possible to set the room setpoint
via an external Ni1000 setpoint device.
3-position control
Instead of the analogue output you can configure a 3-position (increase /
decrease) output using DO1 and DO2. DO1 is used for increase signal and DO2
for decrease. This option cannot be combined with alarm output.
A single PI control loop is used.
The RDT410F301 generates 24V AC itself for control of 3-position actuators. 230
V actuators cannot be used without relays.
Control curve
The supply temperature setpoint is determined by a outdoor temperature/supply
temperature curve. The basic control curve is a straight line between the two
setpoints SPLand SPHwhere SPLis the supply temperature to be held when the
outdoor temperature is +20°C and SPHis the temperature to be held at an
outdoor temperature of -20°C. An extra temperature boost can be added at 0°C
outdoor temperature. The boost receeds from the set value to 0 over ±3 degrees.
In the Setpoint menu a parallel displacement of the whole curve can be added.
Supply temp
Outdoor temp
SPH
SPL-20 0 +20
Room temperature sensor(s)
An optional room sensor can be connected to UI1. If a room sensor is used, it
must be connected to the RDT410 before control mode 4 is selected. Otherwise,
the controller will not detect the sensor. To activate/deactivate the room sensor it
has to be connected/not connected to the RDT410 before control mode 4 is
selected. The control program is automatically adapted when a room sensor is
connected. Deviation of the set room temperature is corrected by
increasing/decreasing the supply temperature by 3°C per one degree of
deviation.
If room sensor is activated the Setpoint menu is used to set the room
temperature instead of adding a parallel displacement.

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Control modes
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To indicate that room control is activated the display symbol showing a
thermometer outside the house is replaced by a thermometer inside the house.
External setpoint
It is possible to set the room setpoint via an external Ni1000 setpoint device. The
setpoint device is connected between terminal 10 SPI and the reference for the
analogue inputs, . For more information on configuration and setpoint
reading, see chapters 7 and 10.
DO3, Pump control
The pump control output is activated when the temperature control output signal
is greater than zero, or the outdoor temperature is below 15°C. It is deactivated
when the output signal is zero and the outdoor temperature is greater than 15°C.
There is a 10 minute stop delay.
There is a pump exercise function which will start the pump at 15:00 (3 pm) every
day and let it run for 5 minutes. The function can be deactivated.
Wiring example
See also chapter 4 Installation and wiring.
RDT410F301 with 3-position actuator and room temperature sensor
The RDT410F301 generates 24V AC itself for control of 3-position actuators. 230
V actuators cannot be used without relays.

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Control modes
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5.1.2 Control mode 5
Domestic hot water control
For this control mode you need a single sensor, “Supply water temperature” on
AI1
Periodic overheating
To reduce the risk of Legionella bacteria growth a periodic overheating of the
water can be configured. The water temperature will be raised to 65°C once daily
at 03:00 (3 am). The elevated temperature is maintained for 10 minutes. The
function can be deactivated.
Wiring example
RDT 410 with 0...10V actuator