SawStop PCS175 User manual

OWNER’SMANUAL
10”PROFESSIONAL
CABINETSAW
Model PCS175
SawStop®

The saw on the front cover is shown with the optional 36 inch
Professional Series II Fence Assembly. Your saw may look different.
Copyright SawStop, LLC
All Rights Reserved.
2nd Printing, November 2012
Updates of this manual may be
available at www.sawstop.com.
SawStop, the SawStop blade logo, and the configuration of this product are either registered
trademarks or trademarks of SawStop, LLC. Software copyright by SawStop, LLC. All rights reserved.
Protected by the following U.S. patents: 6857345, 6997090, 7024975, 7055417, 7098800, 7100483,
7197969, 7210383, 7225712, 7228772, 7284467, 7308843, 7350445, 7472634, 7481140, 7525055,
7536238, 7600455, 7610836, 7640835, 7661343, 7681479, 7707918, 7707920, 7788999, 7789002,
7827890, 7832314, 7895927, 7921754, 7958806, 7971613, 7991503, 8006595, 8011279, 8051759,
8061245, 8079292, 8087438, 8122807, 8151675, 8191450, 8196499, 8266997, 8291797, 8371196,
8402869, 8408106, 8438958, 8459157, 8469067, 8489223, 8490527, 8498732, 8505424, 8522655.
Also protected by:Australia patents 785422 and 2007201914, Canada patents 2389596 and 2660280,
China patent ZL00816099.6, India patent 212026, Japan patent 5043267, Mexico patent 250009 and
Taiwan patent 143466. Additional U.S. and foreign patents pending.

SawStop 10” Professional Cabinet Saw 1
To Our Customers
Thank you for purchasing a SawStop®Professional Cabinet Saw! Your saw includes our revolutionary, award-
winning safety system that tells the difference between cutting wood and cutting a person. If you ever accidentally
contact the moving blade, the safety system will detect that contact and stop the blade in milliseconds to minimize
any injury.
This manual tells you more about your Professional Cabinet Saw and how to operate and maintain it. Please
read the manual carefully. The manual also includes our warranty and important safety information.
Again, thanks for purchasing a SawStop®Professional Cabinet Saw. We are confident you will be pleased with
its performance. If you ever have any questions or comments, feel free to contact us at the address below.
SawStop, LLC
9564 S.W. Tualatin Road
Tualatin, Oregon 97062 USA
www.sawstop.com
Main Phone - [phone]
Service - [phone]
Fax - [phone]
Email - [email protected]

2 SawStop 10” Professional Cabinet Saw
Table of Contents
Warranty 5
No Warranty of Safety 5
If You Have anAccident 5
Safety and Warnings 6
Warning Labels 10
The SawStop®Safety System 11
Unpacking Your Saw 14
Standing Up Your Saw 16
Assembling Your Saw 18
Installing the Elevation Handwheel 19
Installing the Tilt Handwheel 20
Installing the Dust Port 21
Installing the Motor Cover 22
Mounting the Extension Wings 23
Mounting the Switch Box 24
Mounting the Accessory Holders 25
Get to Know Your Saw 26
Preparing Your Saw for Use 28
Saw Placement 28
Table Insert Removal and Installation 28
Blade or Dado Installation 29
Brake Position Adjustment 30
Blade Guard and Riving Knife Installation 32
Dust Collection 34
Electrical Power Connection 35
Re-Wiring a PCS175 Saw for 208-240V Power 36
Changing the Plug or Power Cord on a 208-240V Saw 38

SawStop 10” Professional Cabinet Saw 3
Table of Contents
Using Your Saw 42
Adjusting the Blade Height 42
Adjusting the Blade Tilt Angle 42
Turning on Main Power and Starting the Motor 43
System Status Codes 45
Using the Blade Guard 48
Using the Riving Knife 50
Using the Miter Gauge 50
Cross-Cutting 52
Using a Fence 53
Rip Cutting 54
Using the Saw in Bypass Mode 57
Using a Mobile Base 58
Using an Out-Feed Table 59
Changing the Brake Cartridge 60
Installing a Brake Cartridge 63
What to do if the SawStop®Safety System Activates 64
Making Adjustments to Your Saw 65
Aligning the Table 65
Aligning the Blade to the Tilt Axis 69
Aligning the Blade Elevation Assembly 72
Adjusting the Elevation Limit Stops 74
Adjusting the Tilt Limit Stops and Tilt Angle Indicator 75
Adjusting the Table Insert 77
Aligning the Riving Knife and Spreader to the Blade 79
Adjusting the Quick-Release Clamp 82
Adjusting the Miter Gauge 83
Adjusting the Motor Belt Tension 84
Adjusting the Tilt Gearing 84
Adjusting the Elevation Gearing 85

4 SawStop 10” Professional Cabinet Saw
Table of Contents
Maintenance 86
SawStop Safety System 86
Brake Cartridge 86
Elevation and Tilt Mechanisms 86
Cabinet 86
Table and Extension Wings 86
Belts 86
Lubrication Points 87
Troubleshooting 88
Professional Cabinet Saw Specifications 91
Professional Cabinet Saw Dimensions 92
Push Stick Construction 94
Auxiliary Fence Construction 95
Push Block Construction 96
Featherboard Construction 97
Drawings and Parts Lists 98
Cabinet and Table Exploded View 98
Cabinet and Table Parts List 99
Internal Assembly Exploded View 102
Internal Assembly Parts List 103
Arbor Assembly Exploded View 106
Arbor Assembly Parts List 107
Blade Guard and Miter Gauge Exploded View 110
Blade Guard and Miter Gauge Parts List 111
Literature, Hardware and Tools Parts List 112
Accessories 113
Index 114

SawStop 10” Professional Cabinet Saw 5
Warranty
SawStop warrants to the original retail purchaser of a new Professional Cabinet Saw accompanying this
manual and purchased from an authorized SawStop distributor that the saw and any accessories purchased with
the saw will be free from defects in material and workmanship for TWO YEARS from the date of purchase.
SawStop warrants to the original retail purchaser of a refurbished, demonstration or floor model Professional
Cabinet Saw from an authorized SawStop distributor that the saw will be free from defects in material and
workmanship for ONE YEAR from the date of purchase.
This warranty does not apply to defects arising from misuse, abuse, negligence, accidents, normal wear-and-
tear, unauthorized repair or alteration, or lack of maintenance. This warranty is void if the saw or any portion of the
saw is modified without the prior written permission of SawStop, LLC, or if the saw is located or has been used
outside of the country of residence of the authorized SawStop distributor from whom the saw was purchased.
Please contact SawStop to take advantage of this warranty. If SawStop determines the saw or an accessory
is defective in material or workmanship, and not due to misuse, abuse, negligence, accidents, normal wear-and-
tear, unauthorized repair or alteration, or lack of maintenance, then SawStop will, at its expense and upon proof
of purchase, send replacement parts to the original retail purchaser necessary to cure the defect. Alternatively,
SawStop will repair the saw or accessory provided the saw or accessory is returned to SawStop, shipping prepaid,
with proof of purchase and within the warranty period.
SawStop disclaims any and all other express or implied warranties, including merchantability and fitness for a
particular purpose. SawStop shall not be liable for death, injuries to persons or property, or incidental, consequential,
contingent or special damages arising from the use of the saw.
This warranty gives you specific legal rights. You may have other rights which vary from state to state.
No Warranty of Safety
It is important to understand that the braking technology in SawStop table saws does not prevent contact
with the blade-it minimizes the effect of the contact. If you do contact the blade, the braking technology will stop
the blade, and in most cases there will be no injury or only a small nick. However, you may incur a serious injury
on a SawStop saw depending on factors such as the speed and direction your hand is moving when it contacts the
blade and the type of blade you are using.Also, if you decide to use the saw in Bypass Mode, the safety system will
be disabled and will not activate in the event you contact the spinning blade.
If You Have an Accident
We at SawStop hope you never have an accident with your saw, and strongly encourage you to always follow
safe practices and to use all the safety equipment provided with this saw. However, if you ever accidentally contact
the spinning blade, the safety system will detect that contact and stop the blade within milliseconds to minimize any
injury. If this happens, please contact us with information regarding the accident because it is very important to our
on-going research and development. The more we know about what happens during an accident, the better we are
able to ensure that the safety system will react as quickly as possible in all accident situations. In addition, the brake
cartridges store electronic data measured during an accident. If you return the activated cartridge to SawStop,
we can retrieve that data to learn how the electronics and software performed. If we confirm that your cartridge
activated due to skin contact, we will send you a free replacement cartridge. Thanks for your help.

6 SawStop 10” Professional Cabinet Saw
1. Read and understand the instruction manual and all safety warnings before operating this saw. Failure to follow
instructions or heed warnings may result in electric shock, fire, serious personal injury or property damage.
Save these instructions and refer to them whenever necessary.
2. WARNING: This product contains one or more chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. In addition, some types of dust created by sawing, power sanding,
grinding, drilling, and other construction activities also contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are lead from lead-based paints, crystalline
silica from bricks, cement, and other masonry products, and arsenic and chromium from chemically treated
lumber. In addition, wood dust has been listed as a known human carcinogen by the U.S. government. The
risk from exposure to these chemicals and to dust varies depending on how often you do this type of work. To
reduce your exposure, work in a well ventilated area and work with approved safety equipment including dust
masks or respirators designed to filter out such dust and chemicals.
3. THIS SAW MUST BE CONNECTED TO A GROUNDED WIRING SYSTEM or to a system having an equipment-
grounding conductor. In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This saw is equipped with an electric cord having an equipment-
grounding conductorand agrounding plug.The plugmust be pluggedinto amatching outletthat is properlyinstalled
and grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the
outlet; have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock and/or malfunction. The conductor with insulation having an outer
surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or
if in doubt as to whether the saw is properly grounded. Use only 3-wire extension cords that have 3-prong grounding
plugs and 3-pole receptacles that accept the saw’s plug. Repair or replace a damaged or worn cord immediately.
4. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extensioncord, besuretouseoneheavyenoughtocarry
the current your saw will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and
overheating. For a cord length of up to 25 feet on 110-
120V power, use a cord of 12 gauge. For a cord length of
25 to 50 feet on 110-120V power, use a cord of 10 gauge.
A cord length over 50 feet is not recommended for 110-
120V power. If in doubt, use the next heavier gauge. The
smaller the gauge number the heavier the cord.
Safety
A table saw is a dangerous tool and there are hazards inherent with using this saw. Some of these hazards
are discussed below. Use common sense when operating the saw and use the saw only as instructed. You are
responsible for your own safety!
Minimum Extension Cord Gauge
for 110-120V
Length Gauge
0 - 25 Feet 12 AWG
25 - 50 Feet 10 AWG
over 50 Feet Not Recommended
! WARNINGS

SawStop 10” Professional Cabinet Saw 7
5. Professional Cabinet Saw Model PCS175 in its standard configuration is intended for use on a 110-120V
supply circuit that has an outlet that looks like the one illustrated in Sketch A below.
Atemporary adapter, which looks like the adapter illustrated in Sketch B and C, may be used to connect this plug
to a 2 pole receptacle as shown in Sketch B if a properly grounded outlet is not available. The temporary adapter
should be used only until a properly grounded outlet can be installed by a qualified electrician. This adapter
is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from the adapter must be
connected to a permanent ground such as a properly grounded outlet box.
6. Professional Cabinet Saw Model PCS175 re-wired for 208-230V power is intended for use on a circuit that has
an outlet that looks like the one illustrated in Sketch D. The saw has a grounding plug that looks like the plug
illustrated in Sketch D. Make sure the saw is connected to an outlet having the same configuration as the plug.
No adapter is available or should be used with this saw. If the saw must be reconnected for use on a different
type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection,
the saw should comply with all local codes and ordinances.
! WARNINGS
Sketch D
grounding pin
grounding pin
Sketch A
Sketch B
cover of grounded
outlet box
metal screw
cover of grounded
outlet box
Sketch C
grounding
means
adapter
adapter

8 SawStop 10” Professional Cabinet Saw
7. KEEP CHILDRENAWAY from the saw. All visitors should be kept at a safe distance from the work area. Make
the workshop kid-proof with padlocks, master switches, or by removing starter keys.
8. Do not use the saw in dangerous environments. For example, do not use the saw in damp or wet locations or
expose it to rain, and keep the work area well lighted.
9. Check to make sure the saw is in proper working order before using the saw. For example, check the alignment
ofmovingparts, looktoseewhethermovingpartsarebindingorrubbing,checktoseewhetherpartsarebroken,
make sure accessories are properly mounted in the saw, and check any other conditions that may affect the
operation of the saw. A guard or other part that is damaged should be properly repaired or replaced.
10. Keep guards in place and in working order. Never operate the saw with the motor cover or access panels open.
11. Wear eye protection. Always wear safety glasses when using the saw. Everyday eyeglasses are not safety
glasses. Also use a face or dust mask if the cutting operation is dusty.
12. Wear proper apparel when using the saw. Do not wear loose clothing, gloves, neckties, rings, bracelets, or
other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear a protective hair
covering to contain long hair.
13. You must install a rip fence before using this saw.Attempting to use the saw for rip cutting without the rip fence
could result in serious personal injury.
14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the power switch is in the OFF position
before plugging in the saw. Also, remove adjusting keys and wrenches from the saw before turning it on.
15. Keep hands out of the line of the saw blade. Never reach around or over the saw. Do not overreach or stretch
to get something when using the saw. Keep proper footing and balance at all times.
16. Never stand on the saw. Serious injury could occur if the saw is tipped or if the cutting tool is unintentionally contacted.
17. Feed work into the blade against the direction of rotation of the blade only. Feeding the work in the direction of
rotation may cause the work to be thrown by the blade and could result in serious personal injury.
18. Do not perform any operation freehand. Freehand means not using a fence (for rip cuts) or a miter gauge (for
cross-cuts) to guide the work piece as it is being cut. Always maintain firm control over the material being cut.
19. Use a blade guard and spreader for every operation for which it can be used, including all through sawing.
Use a push stick when required.
20. Secure your work. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees
both hands to operate tool.
21. Pay particular attention to instructions on reducing the risk of kickback. Kickback occurs when a work piece
contacts the downstream edge of the blade as it is being cut and is propelled back towards the user at high
velocity.
22. DON’T FORCETHE TOOL. It will do the job better and safer at the rate for which it was designed. For example,
do not try to cut wood faster than the motor can handle.
! WARNINGS

SawStop 10” Professional Cabinet Saw 9
23. USE THE RIGHT TOOL. Do not try to force the saw to do something it was not designed to do. Don’t force a
tool or attachment to do a job for which it was not designed. Use the right blade for the job.
24. Never leave the saw running unattended. Wait until the blade comes to a complete stop and then turn the main
power switch to OFF and unplug the power cord when you are finished using the saw.
25. Turn the main power switch to OFF and unplug the power cord before servicing the saw and when changing
components or accessories such as blades, brake cartridges, and the like.
26. MAINTAIN TOOLS WITH CARE. Maintain the saw as specified in this manual. Keep tools sharp and clean for
best and safest performance. Follow instructions for lubrication and changing accessories.
27. Use only recommended accessories with the saw. Consult this manual for recommended accessories. The use
of improper accessories may cause risk of injury. When servicing, use only identical replacement parts.
28. Keep the top of the saw clean and free from clutter. Cluttered areas invite accidents.
! WARNINGS

10 SawStop 10” Professional Cabinet Saw
Warning Labels
!
WARNING
Do not operate with door open.
The blade can retract and cause
a severe injury if you touch it inside
the cabinet. Also, moving parts can
cut, pinch or crush.
Warning labels are mounted on the right and back sides of the saw, on the
table insert, on the switch box, and on the motor cover. Some of the warnings
on those labels may be additional to the warnings listed above. Be sure to
read the warning labels before using the saw. Copies of the English text of the
warning labels are reproduced below:
Thank you for
purchasing this
SawStop®table saw.
This saw is equipped with the
SawStop®safety system, designed to
reduce the potential for a serious injury
in the event of accidental contact with the
saw blade.
This saw operates differently than
ordinary table saws. Each operator
must read and understand the
Owner’s Manual before
operating this saw.
To avoid loss of SawStop
protection during coast down,
do not turn off Main Power until
blade has stopped spinning.
WARNING
!
!WARNING
Moving belts and parts
can pinch, cut or crush.
Do not operate with
door open.
!
WARNING
Moving gears and parts
can pinch, cut or crush.
Do not operate with
door open.
!
WARNING
For your own safety,
read the instruction manual
before operating this saw.
1. Wear eye protection.
2. Use the blade guard and spreader
for every operation for which it can
be used, including all through
sawing.
3. Keep hands out of the line of the
saw blade.
4. Use a push-stick when required.
5. Know how to reduce the risk
of kickback.
6. Do not perform any operation
freehand.
7. Never reach around or over the
saw blade.
8. Never try to test fire the brake
system.
9. Never adjust the position of the
brake cartridge while the blade is
spinning.
10. Do not try to disable the brake
system.
11. Unplug the saw before changing
the blade, changing the brake
cartridge or servicing.
12. Do not connect the motor directly
to a power supply.
13. Use the bypass switch only when
necessary.
14. Do not expose to rain or use in
damp locations.
15. Do not put your hands inside or
underneath the cabinet while the
blade is spinning.
16. Do not unplug or disconnect the
saw from electrical power before
the blade has stopped spinning.
17. If connected to a circuit protected
by fuses, use time delay fuse
marked D.

SawStop 10” Professional Cabinet Saw 11
The SawStop Safety System
®
This Professional Cabinet Saw is equipped with the SawStop®safety system. This revolutionary technology
was developed to reduce the potential for a serious injury in the event of accidental contact with the saw blade.
SawStop®saws are the only saws smart enough to know the difference between you and the wood you are
cutting.
The SawStop®safety system includes two components, an electronic detection unit and a fast-acting brake.
The electronic detection unit detects when a person contacts the blade.A small electrical signal is induced onto the
blade by electrodes placed around the arbor. Although
this low voltage, high frequency signal is too small to
feel, it can be measured by the detection system. When
human skin comes into contact with the blade (or arbor),
a portion of the signal is absorbed by the body due to
the inherent electrical capacitance of the human body.
As a result, the signal on the blade gets smaller and the
detection unit recognizes this as contact.
Wood and other non-conductive materials such as
plastic, foam, cardboard, Corian®, melamine, etc., do
not cause a drop in the signal because those materials
do not absorb the signal on the blade. Conductive
materials such as aluminum and other metals, carbon
fiber materials, mirrored acrylic, carbon-filled materials,
etc., will typically cause the brake to activate. If you need
to cut these conductive materials, the safety system can
be placed in “Bypass Mode” to temporarily disable the
brake. (The Bypass Mode is discussed on page 57.)
The fast-acting brake includes a small fuse that holds a strong spring in compression. If the electronic detection
unit detects contact while the blade is spinning (including during coast down), the fuse is burned by a surge of
electric current. The spring then pushes an aluminum pawl into the teeth of the spinning blade. The teeth cut into
the pawl, stopping the blade. The total time between the detection of contact and stopping the blade is just a few
milliseconds. If the brake is activated while the blade is at or near full speed, the blade will also quickly retract below
the table. The system will not activate the brake when the blade is stopped–even if you spin the blade by hand.This
allows you to touch or change the blade when the motor is off just as with ordinary table saws. However, for safety,
always turn the main power switch to OFF and unplug the power cord when changing the blade.
TheSawStop®safetysystemisactivewheneverthemainpowerison.Thesafetysystemcontinuouslyperforms
many different self-checks to ensure that the components of the system are operating properly. If any problems are
detected, the safety system will disable the motor and display a system status code to identify the problem (see
page 45 for a description of the system status codes and the corrective action). If the problem is detected while
the motor is spinning, the motor will be shut off. The safety system will not allow the motor to start, even in Bypass
Mode, as long as a problem is detected.
The electronic detection unit and fast-acting brake are contained in the “brake cartridge,” which is positioned
under the table and just behind the blade, as shown above. The brake cartridge must be correctly installed before
the motor can be started (see page 61 for instructions on removing and installing the brake cartridge). In the event
that the brake is activated, a new brake cartridge must be installed before the saw can be used again.
Brake Cartridge

12 SawStop 10” Professional Cabinet Saw
The SawStop®safety system does not interfere with your use of the saw. You can still make all the cuts that
you can with ordinary saws including 0° to 45° bevels, non-through cuts, and dado cuts (with the optional dado
brake cartridge and the optional dado table insert).
Your SawStop®saw operates differently than ordinary table saws, and there are a few important points to keep
in mind as you use the saw.
1. Do not rely on the SawStop® safety system to protect against unsafe operation. Although the system is
designed to react and stop the blade very quickly in the event of accidental contact, it cannot react until contact
is detected. This means that you may receive at least a minor injury even with the SawStop® safety system.
Therefore, always use safe operating practices, and use the blade guard, push stick and other safety devices
whenever possible. The SawStop® safety system, like the airbag in a car, should be considered as a last
measure to minimize injury when all other safety practices and devices have failed to prevent an accident.
2. In the event of contact, the blade will be stopped in about 3–5 milliseconds (coarse toothed blades stop more
quickly than fine-toothed blades such as plywood blades). Therefore, the seriousness of the injury incurred will
depend on the speed at which a person’s hand or other body part is moving toward the blade. For example, if
a person’s hand is moving toward the blade at 1 ft.⁄sec., then the depth of the cut will be approximately 1⁄16 inch
(1 ft.⁄sec.*0.005 sec. = 0.005 ft. or 1⁄16 inch). At faster speeds, the cut will be proportionally deeper. Therefore,
it is possible to be seriously injured even with the SawStop®safety system.
3. Do not operate the saw in Bypass Mode unless you are cutting electrically conductive material. When Bypass
Mode is engaged, the SawStop®safety system will not activate the brake if contact is detected and a serious
injury could result if you contact the blade.
4. The motor cannot be started without a blade installed. Since the safety system disables the motor if the blade
is spaced too far from the brake, a missing blade will be detected as a blade-to-brake spacing error and the
motor will be disabled.
5. Blades
You can use any standard 10 inch saw blade or 8 inch dado set with your SawStop®saw, although the following
precautions should be observed:
i. Never attempt to use a blade other than a single 10 inch blade with the standard SawStop®brake cartridge.
Never attempt to use a dado set or blade other than an 8 inch dado set with the SawStop®dado cartridge.
The use of smaller diameter blades with a brake cartridge designed for larger blades could result in a
serious injury because the brake cannot be positioned correctly to stop the smaller blades.
ii. Never stack dado blades thicker than 13⁄16 inch. The 8 inch dado brake cartridge is not designed to stop
dado stacks thicker than 13⁄16 inch.
iii. Do not use molding heads. The use of molding heads could result in a serious injury because neither the
standard brake cartridge nor the dado brake cartridge is designed to stop a molding head.
iv. Neveruseabladewithdamagedormissingteethasthiscanresultinamoreseriousinjuryorafalseactivation
of the brake. Blades with variable spacing between teeth are compatible with the SawStop®safety system,
however you must ensure the brake is positioned correctly by rotating the blade at least one full revolution to be
certain that none of the teeth touch the brake (see page 30 for more information on setting the brake position).
v. Never install the blade backwards. The brake might not stop a blade that is installed backwards.
vi. Do not use saw blades or dado sets that have a lacquer or other coating on the teeth. These coatings
arenon-conductiveand therefore can reducethe speed at whichthe system detects contact.In other words,
a coated tooth must cut slightly deeper into the skin for contact to be detected, resulting in a somewhat
more serious injury. Used blades that originally had a coating are OK to use since the coating is worn away
within a few uses. However, SawStop recommends that you examine each tooth on such blades to confirm
that no coating remains.
The SawStop Safety System
®

SawStop 10” Professional Cabinet Saw 13
vii. Blades with depth-limiting shoulders may take longer to stop in the event of an accident than standard
blades, and you could receive a more serious injury.Therefore, SawStop recommends using blades without
depth-limiting shoulders.
viii. The SawStop safety system is designed for use with standard 10 inch blades with kerfs from 3⁄32 inch to
3⁄16 inch. Blades with kerfs much thinner than 3⁄32 inch should not be used because those blades might not
be strong enough to withstand the force applied by the brake when it activates. As a result, those blades
might deform and stop more slowly in the event of an accident, resulting in a more serious injury. Blades
with kerfs much thicker than 3⁄16 inch are heavier than standard 1⁄8inch kerf blades, and should not be used
because they may stop more slowly than standard blades in the event of an accident, resulting in a more
serious injury. Similarly, stacks of two or more 10 inch blades should never be used on your SawStop saw
as the combined weight of the blades may be too heavy to stop quickly. If you need to use a blade with a
kerf thicker than 3⁄16 inch, use an 8 inch dado set with the optional Sawstop 8 inch dado brake cartridge.
ix. Do not use non-conductive blades, including abrasive blades, blades with plastic hubs, or blades that
have non-conductive teeth. The safety system cannot induce the electrical signal onto a non-conductive
blade, and blades with non-conductive teeth may prevent the system from detecting contact. Only standard
steel blades with either steel or carbide teeth should be used.
6. Do not use table inserts, guards, fences or other devices which have metal parts that may come into contact
withtheblade.Anymetalpartthatcontactstheblademaycausethebraketoactivate.AllSawStop®accessories
are specifically designed to prevent metal contact with the blade.
7. Wet, pressure-treated wood may cause the brake to activate. The chemicals used to pressure treat wood often
contain large amounts of copper, which is conductive. When pressure-treated wood is wet, the combination of
copper and water substantially increases the conductivity of the wood. Therefore, allow wet pressure-treated
wood to fully dry before cutting. Typically, the wood will be sufficiently dry if left unstacked in a dry location for
24 hours. If you must cut wet pressure-treated wood, you can make several cuts in the wettest piece(s) using
the Bypass Mode to test whether the wood is too wet. See page 57 for instructions on using Bypass Mode and
page 47 for information on testing the conductivity of a material. If the test indicates the wood is too wet to cut with
the safety system active, you must either allow the wood to dry or make the remaining cuts in Bypass Mode.
8. Do not replacethearbor belt withanon-SawStop®belt. TheSawStop®arborbelt is custom designed todissipate
static electricity that may build up on the spinning blade which could cause a false activation of the brake.
9. Never touch the arbor, arbor pulley, arbor nut or arbor washer when the blade is spinning because you may
receive a serious injury.These parts are all electrically coupled to the blade and the brake will activate if contact
with these parts is detected.
10. Never reach under the blade while it is spinning. In the event the brake is activated, the retraction of the blade
may cause a serious injury if you contact the bottom of the blade.
11. Do not remove the dust shroud because a large portion of the blade will be exposed. If you contact the blade
under the table, the blade may retract toward you and cause a severe injury.
12. Do not unplug or disconnect the saw from electrical power before the blade has stopped spinning. If the power
is interrupted while the blade is moving, the safety system will not be active and therefore the brake will not
activate in the event of accidental contact. You may receive a serious injury if you contact the spinning blade
while the electrical power has been interrupted.
13. Never attempt to disable the SawStop® safety system or modify the electrical wiring of the saw in any way.Any
change or modification or disablement of the safety system or other wiring could result in a serious injury and
will void all warranties.
14. Never attempt to repair, adjust, modify or otherwise service a brake cartridge. There are no user-servicable
partsinsidethebrakecartridge.Thebrakecartridgeispermanentlysealedagainstdustandothercontaminants.
Destruction, removal, or alteration of this seal voids all warranties.
The SawStop Safety System
®

14 SawStop 10” Professional Cabinet Saw
Unpacking Your Saw
Remove all packing materials and accessories before removing the saw from the shipping pallet. While
unpacking your saw verify that all the components shown on this page and the following page are included. Use
care when unpacking your saw to prevent damage to any of the saw components or accessories. If the saw or
the accessories have been damaged during shipping, report the damage to your shipper before proceeding with
unpacking. Read and understand this manual fully before assembling and operating your saw.
WARNING! The saw weighs approximately 247 pounds without the extension wings and
317 pounds with the extension wings. Be careful in handling the saw to avoid injury.
miter gauge
blade guard assembly
riving knife
(installed in saw) blade wrenches
(two)
owner’s manualtable saw hardware pack
handwheel package
(two)
accessory tool holder
lock knobs
(two)
push stick
Mounting the Switch Box
Hardware for Step 7
Button Head Socket Screws,
M6 x 20 (2)
9
Switch Box
Keys (2)
Installing the Handwheels
Hardware for Steps 2-3
1 Keys,
5 x 5 x 25 (2) Set Screws, M6 x 8 (2)
2
Mounting the Dust Port
Hardware for Step 4 Mounting
the
Motor
Cover
Hardware for Step 5
F
Mounting the
Wrench & Tool
Holders
Hardware for Step 8
Motor
Cover
Rod
5
Blade
Wrench
Holder
13
Button Head
Screws,
M6 x 12 (2)
15
Lock
Washers,
M6 (2)
14
12
Mounting the Extension Wings
Hardware for Step 6
Washers,
M8 (8)
6 Hex Bolts, M8 x 16 (8)
8
Lock Washers, M8 (8)
7
Tools
Lock Washers,
M6 (2)
10
Washers, M6 (2)
11
Hex Key, M8 (1)
Blade Spacing
Adjustment Gauge (1)
Hex Keys: M3 (1), M4 (1), M5 (1), M6 (1)
Lock Washers,
M5 (3)
4
Button Head Screws,
M5 x 3 x 15 (3)
3
OWNER’SMANUAL
10”PROFESSIONAL
CABINETSAW
Model PCS175
SawStop
®

SawStop 10” Professional Cabinet Saw 15
Unpacking Your Saw
table saw
(with pre-installed zero-clearance table insert,
brake cartridge, and brake cartridge key)
motor cover
10” blade
extension wings
(two)
switch box assembly
(connected to the saw
by electrical cables)
dust port
(attached to the end
of the flexible hose
inside of the saw)
!
WARNING
Donot operate with door open.
Theblade can retract and cause
asevere injury if you touch it inside
thecabinet.Also, moving parts can
cut,pinchor crush.

16 SawStop 10” Professional Cabinet Saw
Standing Up Your Saw
!
WARNING
Donot operatewith door open.
Theblade can retract and cause
asevereinjury if you touch it inside
thecabinet.Also, moving parts can
cut,pinchor crush.
!
WARNING
Donotoperate withdoor open.
Thebladecan retract and cause
asevereinjury if you touch it inside
thecabinet.A lso, moving parts can
cut,pinchor crush.
!
WARNING
Movinggears and parts
canpinch,cut or crush.
Donot operate with
dooropen.
!
WARNING
Donot operate with door open.
Theblade can retract and cause
asevere injury if you touch it inside
thecabinet. Also,moving parts can
cut,pinchor crush.
1. Your saw is shipped horizontal to protect it from tipping during transit. To stand up your saw, first remove all
packing materials and accessories from the shipping pallet (see Fig. 1). There is a poster that ships with the
saw that shows where all of the accessories are located in the packaging.
2. Take the top piece of Styrofoam and place one of its short sides next to the pallet by the back of the saw, as
shown in Fig 2a. Place the Styrofoam so that the top edge of the table and the bottom edge of the saw both
overhang the edges of the Styrofoam (see Fig. 2b).
Fig. 2a
Fig. 1
Fig. 2b
top piece of
Styrofoam
the bottom edge
of the saw should
overhang the edge
of the Styrofoam
the edge of the
table should
overhang the edge
of the Styrofoam

SawStop 10” Professional Cabinet Saw 17
Standing Up Your Saw
3. Withthehelpofanotherperson,carefullyrollthesaw
off the pallet and onto the top piece of Styrofoam, as
shown in Fig. 3. You can use the cast iron table and
the elevation control shaft as lifting points to help
you roll the saw. Wear safety gloves and be careful
to use proper lifting technique to avoid injury.
4. With the help of another person,
carefully tip the saw to the
upright position by lifting under
the rear edge of the cast iron
table (see Fig. 4). Lift the saw
slowly so that it slides off the
Styrofoam and onto the floor
without damaging the cabinet.
Fig. 4
If you have a Professional Cabinet Saw Mobile Base ...
install it now while the saw is on its side. Refer to the manual that comes with your Professional Cabinet Saw
Mobile Base for instructions. Once the mobile base is installed, continue with step 4 to stand up your saw.
use the table and the
elevation control shaft
as lifting points to help
roll the saw
lift under the rear
edge of the table
Fig. 3

18 SawStop 10” Professional Cabinet Saw
Assembling Your Saw
!
WARNING
Donot operate with door open.
Theblade can retract and cause
asevere injury if you touch it inside
thecabinet. Also,moving parts can
cut,pinch or crush.
The instructions to assemble your Professional Cabinet Saw are listed below. In addition to the tools included
with the Table Saw Hardware Pack (shown in Fig. 5 below) you will also need the following tools to complete the
assembly:
• a Phillips screwdriver
• a 13 mm wrench
• a 14 mm wrench
• a level or straight edge
1. Once the saw is in the upright position, remove the plastic covering from the cast iron table top and remove
the yellow label from the top of the table insert. Wipe the oil off the table top with a soft, clean cloth (see
Fig. 6). Do the same for the extension wings. The table top and extension wings are shipped with a coating of
oil to prevent the cast iron from rusting.
wipe the table top with
a soft, clean cloth
NOTE: Before assembling the saw,
make sure that all packaging has been
removed and all parts unpacked.
In particular, DO NOT PROCEED with
the assembly of the saw until the switch
box has been moved to the outside of
the cabinet. (See unpacking poster).
When unpacking the switch box
assembly, be careful not to damage the
power cord or the cords attached to the
switch box when cutting the cable ties.
Be sure to remove all cardboard pieces
from the inside of the cabinet.
Fig. 5
Fig. 6
Mounting the Switch Box
Hardware for Step 7
Button Head Socket Screws,
M6 x 20 (2)
9
Switch Box
Keys (2)
Installing the Handwheels
Hardware for Steps 2-3
1 Keys,
5 x 5 x 25 (2) Set Screws, M6 x 8 (2)
2
Mounting the Dust Port
Hardware for Step 4 Mounting
the
Motor
Cover
Hardware for Step 5
F
Mounting the
Wrench & Tool
Holders
Hardware for Step 8
Motor
Cover
Rod
5
Blade
Wrench
Holder
13
Button Head
Screws,
M6 x 12 (2)
15
Lock
Washers,
M6 (2)
14
12
Mounting the Extension Wings
Hardware for Step 6
Washers,
M8 (8)
6 Hex Bolts, M8 x 16 (8)
8
Lock Washers, M8 (8)
7
Tools
Lock Washers,
M6 (2)
10
Washers, M6 (2)
11
Hex Key, M8 (1)
Blade Spacing
Adjustment Gauge (1)
Hex Keys: M3 (1), M4 (1), M5 (1), M6 (1)
Lock Washers,
M5 (3)
4
Button Head Screws,
M5 x 3 x 15 (3)
3