Scantool WSP 30T User manual

Industrivej 3-9
DK-9460 Brovst
Tlf.: [phone]
Fax: [phone]
Manual
SCANTOOL WSP
Electro Hydraulic Workshop
Press

1
EC declaration of conformity
hereby declares that
SCANTOOL Press WSP are manufactured in accordance with the provisions of the
European Parliament and Council Directive 2006/42 / EC of 17 May 2006
And also in accordance with:
•Low Voltage
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/35 / EU of
26 February 2014
•EMC
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/30 / EU of
26 February 2014
SCANTOOL A/S
Industrivej 3-9
9460 Brovst
Website: www.scantool.com
Denmark
Tel.: [phone]
Fax.:[phone]

2
Contents
1. GENERAL INFORMATION AND SPECIFICATIONS 4
1.1TECHNICAL DATA 4
2. SAFETY ADVICES 6
2.1 USER’S RESPONSIBILITY 6
2.2 BASIC SAFETY ADVICE 6
2.3 OUT OF USE 7
3. INSTALLATION 8
3.1 DELIVER CONDITION 8
3.2 TRANSPORT 8
3.3ENVIRONMENTAL CONDITIONS 9
3.4FIXING OF MACHINE 10
3.5INSTALLATION OF HYDRAULIC UNIT 10
3.6OIL TANK FILLING 11
3.7 ELECTRICAL CONNECTION 12
4. FUNCTIONS ON THE PRESS 13
4.1 ON/OFF SWITCH 13
4.2 EMERGENCY SWITCH 13
4.3 DIRECTION CONTROL VALVE 14
4.4 PRESSURE GAUGE 14
4.5 PRESSURE REGULATION VALVE 14
4.6SPEED SETTING VALVE 15
4.7HAND PUMP 15
5. GETTING STARTED 16
5.1 DE-AERATINGTHE PRESS 16
5.2 DE-AERATING THE HAND PUMP 16
5.3 POSITIONING OF CYLINDER 17
5.4 POSITIONING OF THE TABLE 17
5.5 REGULAR USE 19
5.6 WORKING PERIOD 19
6. SERVICING AND MAINTENANCE 20
6.1 OIL TANK DRAINING 20
6.2 CONTACT YOUR SUPPLIER 20
7. GUARANTEE 21

3
Introduction
This manual helps you to install, operate and maintain your press. Always read this
manual before you start working with the machine. If you have questions, contact you
supplier.
The manual gives safety instruction where necessary to assure a safe machine. All
instructions are clearly marked with the following symbol:
Always follow the instruction mentioned with this symbol to prevent damages to the
machine or injury to the operator. In case of doubt, contact your local supplier of the press.
The supplier of the press can not be held responsible for any damages
or injuries in case the machine is modified by a third party, or when
maintenance is done by unqualified persons.
If you have contact with your local supplier about your press, always mention the serial
number on the machine label. This label is located on the right side of the head of the
press. When you have questions about the hydraulic unit, also mention this serial number.
The label is located on the back of the hydraulic tank.

4
1. GENERAL INFORMATION AND SPECIFICATIONS
The Hydraulic Workshop Press is designed for:
•Bending and straightening of beams, profiles, pivots, shaft etc.
•(dis)assembly of bearings, bushings or pivots
•stamping, punching, forming of wide range of materials
Fig.1 Typical use of press
This machine can be used in repair shops, work shops, etc. To enable more options, the
machine can be equipped with special tools as V-block or an inner table.
Warning: proper use of the machine in necessary at all times, to prevent
damages to the machine and injury of the operator. Therefore operation
of the press is only allowed by persons who have read, understand and
follow this manual.
1.1 Tehnical data
Fig.2 Dimensions overview

5
30T
60T
100T
100T-
1500
160T
160T-
1500
200T
A
mm
2120
2120
2140
2140
2200
2270
2270
B
mm
1000
1000
1350
1750
1410
1810
1610
C
mm
695
695
755
755
825
825
865
D
mm
750
750
1100
1500
1100
1500
1300
E
mm
260
260
300
300
380
380
410
F
mm
1315
1315
1665
2065
1725
2125
1925
G
mm
150
150
150
150
150
150
150
H
mm
200
197
180
180
180
180
180
I
mm
750
750
750
750
750
750
750
J
mm
805
805
865
865
935
935
975
K
mm
160
200
250
250
325
325
368
Pressure force
kN
294
588
981
981
1570
1570
1962
Max. pressure
bar
221
259
258
258
255
255
243
Cylinder Stroke
mm
380
380
380
380
400
400
400
Oil delivery
ltr/min
2.82/
11.84
2.82/
11.84
5.64/
17.2
5.64/
17.2
7.1/
27.6
7.1/
27.6
7.1/
27.6
Oil tank capacity
ltr
30
30
30
30
30
30
30
Oil type
-
HL46
HL46
HL46
HL46
HL46
HL46
HL4
6
Press speed
mm/s
3.57
2.07
2.47
2.47
2.4
2.4
1.84
Lowering speed
mm/s
15.00
8.69
7.54
7.54
7.48
7.48
5.73
Return speed
mm/s
18.11
10.79
9.06
9.06
9.35
9.35
7.08
Motor
kW
1.5
1.5
2.2
2.2
3
3
3
Voltage
V
400/3
~
400/3
~
400/3
~
400/3
~
400/3
~
400/3
~
400/
3~
Frequency
Hz
50
50
50
50
50
50
50
Rated speed
Rpm
2820
2820
2820
2820
2820
2820
2820
Insulation
protection
IP
54
54
54
54
54
54
54
Insulation class
-
I
I
I
I
I
I
I
Weight
Kg
385
540
970
1145
1195
1430
1690
Diameter cylinder
mm
130
170
220
220
280
280
325
Diameter piston
rod
mm
55
75
90
90
125
125
140
Diameter piston
head
mm
80
100
120
120
160
160
175
Fig. 3 Technical specifications
The given parameters of piston movements are maximum values and can be up to 25%
lower. Parameters are valid with minimum oil temperature of 30°C.

6
2. SAFETY ADVICE
Note: the supplier of the press can not be held responsible for any
damages or injuries in case the machine is modified or when
maintenance is done by unqualified persons.
2.1 User’s responsibility
Safe use of the hydraulic press can be achieved in daily work when all the necessary
precautions are taken. It is the responsibility of the user to ensure that:
•the machine is used as directed;
•the machine is used in perfect working condition and the safety installations are
checked regularly;
•none of the safety and warning instructions are removed from the machine and
these remain legible;
•all regular maintenance operations are conducted as prescribed;
•only original spare parts are used;
•the direction valve seal is not removed.
2.2 Basic safety advice
Before starting work, inspect the machine carefully. Replace all worn or defective parts
immediately. Keep all parts in good condition and secured in place. Tighten nuts, bolts
and screws to keep the equipment in safe working condition.
Warning: don not put your hands into the working area when the piston
is moving. Hands or any other part of the body in this danger zone can
get smashed by the piston. The danger zone is clearly marked on the
left and right side with the following symbol:
Warning: never turn off the machine when pressing force is being
applied to the work piece. Unexpected force expansion when restarting,
can damage the machine or injure the operator.
Therefore always release the force from the object, move
the piston upwards , and then safely turn off the press.
Warning: always wear safety glasses, goggles and body fitting clothes
to prevent injuries to any part of the body.

7
Note: do not use the machine in the following conditions:
•explosion hazard zones;
•outdoors;
•extreme temperatures +5°C < > +50°C
Note: maximum pressing force can be exerted for a short time only. Do
not use maximum force when the piston is extended further than ¾ of
its length. This can damage the piston.
Fig.4 Max. force with long stroke Fig.5 Max. force with short stroke
Note: the machine needs to be mounted to the floor (see chapter
“installation”). Never use a dismounted machine. It can fall down if
heavy parts are loaded on the table. This can cause death of persons!
Never use the press in another position as the vertical position.
Caution: any welding operations on the press table are prohibited. This
can damage the machine or the operator can get dangerous injured.
2.3 Out of use
Do not use the machine when:
•The operator has not read or not understand the manual
•Maintenance is not done by qualified personnel
•The press is not complete or not-original spare parts have been used
•Any worn parts are visible
•The specifications of the power supply are not conform the information stated in the
motor plate
•The power supply plug is not equipped with a protection circuit
•Unprotected bystanders are present

8
3. INSTALLATION
Note: unpack the press and check if there are no visible transport
damages. If so, do not further install the press. Place the machine in
quarantine and contact your local supplier.
3.1 Deliver conditions
The press is delivered in the following condition:
•Table in lowest position
•Hydro-unit on inside of frame
•Hose clamps and fixings packed in separate box or bag
•Lifting chain packed in separate box
•Cylinder fixed in the middle of the press
•Hydraulic unit without oil
3.2 Transport
In all cases of transporting the press, take care of the following pre-cautions:
•Place the table in the lowest position
•Mount the hydro-unit in the inside of the frame
•Fix the cylinder in the middle of the press
Pallet truck
The press can be transported using a pallet truck. Therefore take a pallet truck with
enough capacity to lift the weight of the table. The maximum weight of the press is the
following:
30T - 385kg
60T - 540kg
100T - 970kg
100T-1500 - 1145kg
160T - 1195kg
160T-1500 - 1430kg
200T - 1690kg
Place the pallet truck as shown below:

9
ake sure the pallet truck is always placed in the middle of the
machine.
Make sure the forks of the pallet truck carries both lifting strips.
Fig.6 Pallet truck transport
Fork lift truck
The press can be transported by a fork lift
truck in case the forks of the fork lift truck can
be set to the maximum inside width of the
press.
Fig.7 Positioning forks of fork lift truck
Caution: do not lift the press in any other position. The press can fall
down and injure people seriously. This can cause the death of a person.
3.3 Environmental conditions
The machine should be placed in:
•A clean- dry- and dust free room
•A surrounding temperature of +5°C < > +50°C
•A max. humidity of 90%, not condensing
•An area with enough working light
•An area with a flat, hard floor, where good fixing of the press is possible

10
3.4 Fixing of machine
When the machine is positioned on the right
working place, it should be fixed to 2x Ø10mm
screws and plugs (not included). Preferable is a
concrete floor to fix the press tight.
In both feet there is a holes foreseen to fix the
machine. Take over the holes position, drill the
correct hole size for the plug and fix the machine.
Fig.8 Machine fixing hole
3.5 Installation of hydraulic unit
Fig.9 Installation hydraulic unit (bolt b) (bolt a inside u-profile)
Tip: the hydraulic unit weights about 35kg. For placing the unit in the
correct position, foresee enough man- or machine power to lift the unit.
In transport condition the hydraulic unit is mounted in the inside the frame. To place the
unit in working position:
•Remove the 4x M10 bolts (a) which holds the hydraulic unit to the angle brackets
•Take out the complete unit outside the frame. Do not loosen or dismantle the
hydraulic hoses for this.
•Remove 4x M10 bolts (b)
•Remove the 2x angle brackets from the inside to the outside of the frame
•Fix the brackets again with bolt (b) on the same treaded holes as before. Make sure
the brackets are placed parallel to each other and perpendicular to the frame
•Place the hydraulic unit back on the brackets and fix it with 4x bolt (a)

11
•Tighten all bolts with a torque of 50Nm
•Fix the hydraulic hoses to the head of the press, using 2x hose clamps, cover, M8
bolt and ring.
•Make sure there are no curves in the hoses between the clamps and connections
of the hydraulic unit (see fig.11-right picture)
Fig.10 Fixing hose clamps
3.6 Oil tank filling
The press is delivered without oil. Before starting up, the tank needs to be filled with HL46
oil or similar hydraulic oil. Therefore
•the piston needs to be in the upper position
•remove the filler plug on top of the hydraulic
tank
•fill the tank with an appropriate quantity of
oil. The minimum oil quantity per press type
is mentioned in the table besides
•Replace the filler plug
Note: never run the motor with a low oil level. This will damage the
hydraulic unit and it can give a de-function of the press.
Press
type
Minimum oil quantity
(ltr)
30T
15
60T
20
100T
25
160T
35
200T
42

12
3.7 Electrical connection
•The machine must be connected to a 5p 16A 400V/3~earthed socket ***
•The electric circuit must be protected by a fuse of max. 16A
•The electric connection socket must be equipped with a safety contact
*** in case of a press with a different motor voltage, ask for the correct plug at your
maintenance office
Note: check if the turning direction of the motor is clockwise, looking
from above on the motor. A counter-clockwise direction can damage the
machine in a very short time.

13
4. FUNCTIONS ON THE PRESS
4.1 On/off switch
The on/off switch is positioned on the front of the hydraulic
tank.
•Pushing the green button will start the motor of the
hydraulic unit. There will be no movement of any
parts after the motor runs. The orange coloured
indicator will light up as long as the motor is running
•Pushing the red button will stop the motor of the
hydraulic unit. All parts will stay in the position they
are at that moment
Warning: never turn off the machine when
pressing force is being applied to the work
piece. Unexpected force expansion when
restarting, can damage the machine or
injure the operator. Fig.11 On-off switch
4.2 Emergency switch
The emergency switch is located on top of the on/off
switch. Pushing the red button, in case of emergency, will
stop the electric motor of the hydraulic unit immediately.
All other parts will stay in the position they are at the
moment.
To restart the hydraulic unit again
•make sure the dangerous situation is solved
•reset the red button by turning it counter clockwise.
The button will pop-up again
•push the green button on the on/off switch again
Fig.12 Emergency switch

14
4.3 Direction control vise
The direction control valve is located in the top cover of
the hydraulic unit. The valve has 3 lever positions:
•Middle position: if the lever has not been operated,
the valve will always return to this position. There is
no movement of the piston
•Upper position: if the lever is moved upwards, the
piston of the cylinder will move to an upper
position. As long as the valve is operated, the
piston will move. When the lever is released, the
piston will stop and stay in this position
•Lower position: if the lever is moved downwards,
the piston of the cylinder will move to a lower
position. As long as the valve is operated, the
piston will move. When the lever is released, the
piston will stop and stay in this position. If the
piston reaches it’s lowest position (end of cylinder
stroke) the pressure of the cylinder will
automatically drop to almost zero. This is to prevent
damages to the cylinder head. Fig.13 Directional control valve
4.4 Pressure gauge
The pressure gauge is located in the head of the press. The gauge gives the pressure in
bars. For the different types of presses the max. pressure is as follows:
30T - 221 bar
60T - 259 bar
100T - 258 bar
160T - 255 bar
200T - 243 bar
If this maximum pressure is reached, also the maximum capacity of the press is reached.
4.5 Pressure regulation valve
The pressure regulation valve is located in the top cover of
the hydraulic unit. With this valve the maximum pressure,
referring to the maximum press capacity, can be changed.
Turning the knob clockwise will increase the pressure, turning
the knob counter clockwise will decrease the pressure.
Decreasing pressure:
•Start the hydraulic unit
•Move the piston upwards, so it will not touch any part
(no force applied)
•Turn the knob counter clockwise to loose pressure. Do
not remove the knob! Fig.14 Pressure regulator

15
Increasing pressure:
•Start the hydraulic unit
•Make sure the piston is in rest position (no force applied)
•Turn the knob counter clockwise to loose pressure. Do not remove the knob!
•Place your work piece on the table
•Move the piston until it reaches the work piece and keep applying force (direction
control valve activated)
•Slowly turn the knob of the regulator clockwise and increase the pressure carefully,
while watching the pressure gauge
4.6 Speed setting valve
The speed setting valve is located in the top cover of
the hydraulic unit.
If the lever is in the lower position, the piston will move
with low speed when the directional control valve is
activated. If the lever is in the upper position, the
piston will move with high speed when the direction
control valve is activated. When the piston is reaching
the work piece with high speed, it will automatically
switch to low speed. This has no influence on the
maximum working pressure or working force.
Fig.15 Speed setting valve
4.7 Hand pump
The press is foreseen of a hand pump, located on the
front panel of the hydraulic unit. This pump can be
used for manual pressing functions, or when accurate
force setting is necessary.
To use the hand pump:
•Turn off the hydraulic unit by pushing the red
button of the on/off switch
•Set the directional control valve in the needed
position (up- or downwards)
•Start pumping the hand pump with its lever
Fig.16 Hand pump

16
5. GETTING STARTED
To start the press for the first time, make sure:
•The press is installed correct (see former paragraphs)
•the oil tank is filled with sufficient oil
•the hydraulic hoses are tightened to the cylinder and the hydraulic unit.
5.1 De-aerating the press
When starting up for the first time, or when the hydraulic hoses have been disconnected
of the hydraulic unit or cylinder, the system need to be de-aerated. Therefore:
•Start with the piston in outer upper position (delivery condition)
•Make sure there is no work piece on the table
•Start the hydraulic unit
•Move the piston till outer lower position by activating the directional control valve
•Move the piston back the outer upper position by activating the direction control
valve
•Repeat this complete cycle at least 6 times to be sure all air is out of the system
Note: incorrect de-aerating can cause unexpected movements of the
piston and de-functioning of the press.
5.2 De-aerating the hand pump
When starting up for the first time or when maintenance on the hydraulic unit was
performed, the hand pump needs to be de-aerated. Therefore:
•Start with the piston in outer upper position
•Make sure there is no work piece on the table
•Turn off the hydraulic unit by pushing the red button of the on/off switch
•Set the directional control valve in the downwards position
•Start pumping the hand pump with its lever, until the piston reaches the outer lower
position
•Set the directional control valve in the upwards position
•Start pumping the hand pump with its lever, until the piston reaches the outer upper
position
•Repeat this complete cycle at least 3 times to be sure all air is out of the hand
pump
Note: incorrect de-aerating can cause unexpected movements of the
piston and de-functioning of the press.

17
5.3 Positioning of cylinder
All presses, except the 30T, are equipped with a movable cylinder which makes is
possible to position the cylinder correct aligned with the work piece. To move the cylinder:
•Un-tighten the 2 levers (or 4 levers in case of a 160T or 200T press), by turning it
counter clockwise. It is enough to make 2 turns of the levers. Do not complete
remove the levers.
•Move the complete cylinder to the left or right by means of the bow handle
•Tighten the levers again when the cylinder is in the right position. Manual tightening
is enough, do not use any wrench or exaggerated force to tighten the lever
•When work has ended, position the cylinder back in its centre position
Handle
Lever
Fig.17 Moving the cylinder Lever
Tip: working with the cylinder in the outer left or outer right position,
will shorten the life time of the press. Working in the centre of the press
is preferable.
5.4 Positioning of the table
Note: never try to lift the table with a work piece laying on the table. The
work piece can fall off and can damage the machine or serious injure
the operator.
Lifting the table can by done by the hydraulic cylinder. Therefore a lifting chain is delivered
together with the press. To set the table in another position:
•Start with the piston about halfway the total stroke, so going upwards and
downwards of the piston are both possible
•Place the lift chain bridge on the piston head as shown in fig.18
•Place the other ends of the lifting chains in the hooks of the of the outer table axles
as shown in fig.19. The chain shouldn’t be too loose.

18
Fig.18 Lifting chain bridge on piston head Fig.19 Lifting chain on table hook
•Make sure the lifting hooks are position approximately in the middle of the axle.
They are easy to move by hand
•Move the piston of the cylinder upwards in “low speed” position of the speed
setting valve. The table will come loose from the blocking pins.
•Take out both blocking pins and place them back in a lower or higher positioned
hole, depending on where you want to place the table. The table always needs to
be higher than the hole you want to place the blocking pin. It may be necessary to
reach the desired table position in more than one step.
•The blocking pin is placed correct if the ring on the blocking pin is blocked by the
strips of the frame, shown in fig.20
•Lower the table again until it rests on both the blocking pins and rings
•Remove the lifting chain out of the working area
Correct position of ring
Fig.20 Blocking pins
Note: make sure the blocking pins are positioned correct. Incorrect
positioning of the rings can result in an angular, forward movement of
the table. The machine can be damaged or the operator can get injured.

19
5.5 Regular use
Place the work piece on the table so that it is aligned with the piston rod. If this is not
possible, reposition the cylinder to achieve the best alignment
Take care when performing operation on elements that are likely to fly off, break
(especially casting element and hardened elements) or bounce up as a result of the
applied force. In this case, a cover must be installed around the work piece or the operator
should stand at a safe distance.
After correct placement of the work piece, pressing force can be applied as described in
the previous chapters.
Warning: always wear safety glasses, goggles and body fitting clothes
to prevent injuries to any part of the body.
Note: upwards movement of the piston is only allowed for adjustment of
the table, or returning the piston to its start position. Any other use of
the return stroke (e.g. stretching) can result in broken parts and de-
function of the press.
When pressing operations are finished:
•Return the piston back to its outer upper position
•Position the cylinder back it the centre of the machine
•Turn of the hydraulic unit
•Clean up the machine and working area
5.6 Working period
The machine is not designed for continuous operation.
•Max. cycles intensity is 2 per minute
•Max. 10 minutes working time whit max. cycles intensity
Note: not observing the maximum working period can result in
overheating the hydraulic oil and heating up the hydraulic unit. The
machine can get damaged and the operator may suffers burns.