Schaerer Junior User manual

Junior
Operating instructions
V03 / 10.2010

Schaerer USA Corporation Original operating instructions
2900 Orange Avenue, Suite 102 BAJR_EN
Signal Hill, CA 90755
USA
[email protected]
www.schaererusa.com N° 021231

Introduction
BAJR_USA_EN_V03 Page 1-1
Operating instructions for the
Coffee machine
Published by: Schaerer Ltd., CH-4528 Zuchwil
Version: Version 03 / October 2010
Software: XJRV1.02X USA/CAN
XJBV1.00X EU
Designed and edited by: Schaerer Ltd., CH-4528 Zuchwil
(c) Copyright by Schaerer Ltd., CH-4528 Zuchwil
All rights reserved, including translation into other languages. This Operating instruc-
tions may not be copied, photocopied or distributed, in whole or in part, by any means,
nor transmitted electronically, without the publishers written consent.
All information, illustrations, and specifications in this Operating instructions are based
on the latest product information available at the time of publication approval. Schaerer
Ltd. reserves the right to change the content at any time without any prior notice.

Introduction
Page 1-2 BAJR_USA_EN_V03
1. INTRODUCTION
1 WELCOME
1.1 Dear customer
With this new coffee machine, you have purchased a Swiss quality product especially designed for the catering
trade and office environment.
The brewing unit allows for simultaneous filling of up to two cups.
The Operating instructions will inform you in detail on programming, commissioning, use and cleaning of your
new machine. It also contains important safety instructions to ensure safe use.
Attention!
Prior to commissioning the machine, carefully read the chapter "Safety instructions". The manufac-
turer rejects any liability for damages that are caused by improper use of the machine.
Performance of the coffee machine depends to a great extent on proper use and careful maintenance of the
machine. We therefore recommend that you read all instructions carefully before commissioning the machine
and that you keep them handy for future reference.
We hope you enjoy using your new coffee machine!

Introduction
BAJR_USA_EN_V03 Page 1-3
1.2 Symbols and pictograms
Note:
This section provides you with important notes and information.
Attention!
This note indicates possible damage to property as well as possible financial and sta-
tutory penalties (e.g. loss of rights to claim under guarantee, liability suits, etc.).
Danger!
This note indicates a risk of severe and/or fatal injury if specific procedural rules
are violated.
Whenever you see this symbol in the operating Operating instructions, take all
necessary safety precautions.
Electric shock!
Risk to life and limb due to electric shock!
Environmental protection!
This symbol indicates that you have to comply with environmental regulations and/or
legislation.
PTO Turn over, more information on this subject on the next page.
This symbol will appear on the bottom right-hand side of pages.
Italics Text in italics requires your special attention.
Display messages The displays shown in the Operating instructions always follow immediately after their
respective description and relate to the actual display on the coffee machine.

select product
12:00 01.10.2010

Introduction
Page 1-4 BAJR_USA_EN_V03
CONTENTS
Chapter Page
1 Welcome...............................................................................................................................................1-2
1.1 Dear customer.......................................................................................................................................1-2
1.2 Symbols and pictograms.......................................................................................................................1-3
2 SAFETY INSTRUCTIONS ....................................................................................................................2-2
2.1 General..................................................................................................................................................2-2
2.2 Safety symbols ......................................................................................................................................2-2
2.3 Prevention of accidents.........................................................................................................................2-3
2.4 Hygiene..................................................................................................................................................2-5
2.5 Designated use......................................................................................................................................2-5
2.6 Liability...................................................................................................................................................2-5
3 Product description.............................................................................................................................3-2
3.1 Specifications ........................................................................................................................................3-2
3.2 Operating data.......................................................................................................................................3-8
3.3 Equipment and accessories ................................................................................................................3-10
3.4 Special settings ...................................................................................................................................3-11
3.5 Commissioning....................................................................................................................................3-13
4 OPERATION .........................................................................................................................................4-2
4.1 Introduction............................................................................................................................................4-2
4.2 Operating modes...................................................................................................................................4-2
4.3 Messages displayed when coffee machine is ready for operation........................................................4-3
4.4 Routine operation ..................................................................................................................................4-5
4.5 Extended idle times .............................................................................................................................4-14
4.6 Programming.......................................................................................................................................4-15
5 CLEANING............................................................................................................................................5-2
5.1 Important general notes on cleaning.....................................................................................................5-2
5.2 Rinsing the coffee pipes........................................................................................................................5-2
5.3 Daily cleaning ........................................................................................................................................5-3
6 ERROR MESSAGES and malfunctions .............................................................................................6-2
6.1 Error messages with display..................................................................................................................6-2
6.2 Malfunctions without display messages ................................................................................................6-4
7 APPENDIX ............................................................................................................................................7-2
7.1 CE Declaration of conformity.................................................................................................................7-2
7.2 Cleaning agent ......................................................................................................................................7-3
7.3 Serial plate of steam generator and instant heater ...............................................................................7-4
7.4 Environmental aspects..........................................................................................................................7-5

Safety Instructions
BAJR_USA_EN_V03 Page 2-1
2. Contents
Chap. Text Page
2SAFETY INSTRUCTIONS .................................................................2-2
2.1 General ...............................................................................................................................................2-2
2.2Safety symbols
..................................................................................................................................2-2
2.3 Prevention of accidents
...................................................................................................................2-3
2.4 Hygiene
..............................................................................................................................................2-5
2.5 Designated use
.................................................................................................................................2-5
2.6 Liability
..............................................................................................................................................2-5

Safety Instructions
Page 2-2 BAJR_USA_EN_V03
2 SAFETY INSTRUCTIONS
This chapter warns you about possible dangers when operating your new machine.
The information contained herein on how to recognize hazardous situations enables a
safe and proper operation.
2.1 General
The coffee machine will be handed over by a service technician authorized by the
manufacturer. Prior to commissioning the machine, read the operating instructions
carefully and ensure that you fully understand them.
Always comply with your local safety regulations and hygienic guidelines.
Be sure that only authorized and trained personnel work on the machine!
Always keep this manual at a handy place near the machine.
2.2 Safety symbols
The following symbols appear next to all safety instructions in this manual. Follow the
instructions to the letter and proceed with particular care in the cases described.
Danger!
This note indicates a risk of severe and/or fatal injury if specific procedural rules
are violated.
Whenever you see this symbol in the operating manual, take all necessary safe-
ty precautions.
Electric shock!
Risk to life and limb due to electric shock!
Attention!
This note indicates possible damage to property as well as possible financial and sta-
tutory penalties (e.g. loss of rights to claim under guarantee, liability suits, etc.).
Note:
This section provides you with important notes and information.

Safety Instructions
BAJR_USA_EN_V03 Page 2-3
2.3 Prevention of accidents
In the event of incorrect operation or misuse, one or more of the following might occur:
•Risk to life and limb of the operator, third persons or animals that are in close
proximity to the machine,
•Risk of damage to machine and other property of the operator or of third parties,
•Inefficient performance of the machine.
Danger!
People who are not familiar with these operating instructions, as well as child-
ren or people under the influence of alcohol, drugs or medication may not oper-
ate the machine. On self-service units, danger zones such as the steam pipe and
the hot water outlet must be clearly labeled in such a manner that the warning is
clearly visible to the customer.
Attention!
The installation, programming, service and repair of the machine may be carried out
only by authorized service technicians.
Attention!
The machine must be connected to the power supply system and drinking water lines
in compliance with the regulations of your local service providers.
Electric shock!
Work on electric systems may be carried out only by qualified engineers or
technicians.
The machine must be connected to a fuse-protected circuit.
Appropriate EU directives on low voltage systems and/or the country's or local
safety rules and regulations apply.
We recommend connection through a residual current operated circuit-breaker.
The connection must be grounded and protected against sparkover in com-
pliance with regulations.
The voltage must comply with the information given on the machine's serial
plate.
Attention!
To prevent water damage caused by hose breakage, it is recommended to run the wa-
ter line via a water stop valve (mains-side).
Electric shock!
Never insert the power plug into the socket when wet and do not touch the plug
with wet hands.
Danger!
The beverages delivered by the coffee machine are hot! To protect yourself
against scalding, keep hands and other body parts away from the outlet area
during the preparation and delivery of beverages.
Danger!
Parts of the product outlets, the hot water pipe and the steam pipe become very
hot during the machine's cleaning cycle and when coffee, milk, hot water or
steam are delivered. Always touch all outlets only at the specially designed pro-
tective elements.


Safety Instructions
Page 2-4 BAJR_USA_EN_V03
Attention!
Pressing the [ on/off ] will only switch off the machine, but not physically separate it
from the mains.
If your machine is equipped with a refrigerator, do not disconnect the power supply, as
this will switch off the cooling system.
When the coffee machine is not used for a prolonged period of time (e.g. company hol-
idays), follow the procedures outlined in chapter "Extended idle times".
Attention!
Do not operate the coffee machine if the water supply is shut off, as otherwise the boi-
ler will not refill.
Attention!
Never disconnect the water line while the machine is switched on or in stand-by mode.
Electric shock!
Never touch live parts!
Always switch off the main switch or disconnect the machine from the mains be-
fore carrying out any service work.
Attention!
Malfunctions may be repaired only by authorized and qualified personnel.
Attention!
Only use original spare parts.
Electric shock!
Immediately report damaged cables and plugs to an authorized and qualified
technician and have them repaired or replaced.
If the mains cable is damaged, it may be replaced only by a service technician
authorized by the manufacturer.
Attention!
Immediately report visible damages and leakages to an authorized and qualified tech-
nician and have them repaired or replaced.
Environmental protection!
When selecting cleaning agents, make sure that they are environmentally safe, bear
no health risks, and comply with local disposal regulations.
Use cleaning agents recommended by the manufacturer.

Safety Instructions
BAJR_USA_EN_V03 Page 2-5
2.4 Hygiene
Note:
Prior to commissioning, run the cleaning program (see chapter "Cleaning").
Attention!
Always follow hygiene regulations according to HACCP!
For daily and weekly cleaning, proceed as described in chapter "Cleaning".
Never spray the machine with water or other liquids.
For cleaning, never immerse the machine in water or any other liquid.
Danger!
During cleaning and usage of cleaning tools or products, there is a risk of injury.
2.5 Designated use
Proper use of the machine and the included accessories and options are subject to the
agreement on use, any other existing additional agreements and the general terms
and conditions of the M. Schaerer AG. The operating manual is an integral part of the
above agreement of use. Any usage other than within the limits specified herein shall
be regarded as not in accordance with the designated use. The manufacturer shall not
be liable for any resulting damage.
2.6 Liability
Guarantee and liability claims in the event of injury to people and damage to property
cannot be entertained if they are due to one or more of the following causes:
•Any use other than the designated one
•Improper assembly, commissioning, operation and service of the machine and its
options.
•Non-compliance with specified service intervals
•Operating the machine with defect safety devices or with safety devices that are
either not in place or not functioning properly
•Non-compliance with safety instructions in this manual with special regard to sto-
rage, installation, commissioning, operation and service of the machine,
•Operating the machine in other than perfect condition
•Repairs not carried out by a qualified technician
•Catastrophic damage due to the influence of foreign bodies, accidents, vandalism
and force majeure
•Intrusion into the machine with objects and opening of the housing


Safety Instructions
Page 2-6 BAJR_USA_EN_V03
Attention!
The manufacturer's warranty exclusively covers machines that have been properly
maintained at the intervals specified and where original spare parts are used that were
directly supplied by the manufacturer or one of the manufacturer's authorized suppli-
ers.
Service of the machine has to be carried out either after 12 months or after 70,000 cof-
fee products have been dispensed.
Service of machines with two brewing units has to be carried out either after 12
months or after 70,000 coffee products have been dispensed using either one of the
brewing units.
Safety-relevant parts, such as safety valves, safety thermostats, boiler, etc., must be
replaced and may not to be repaired under any circumstances. These parts always
have to be replaced.
-Safety valves every 12 months
-Boilers (steam generators, instant heaters) every 36 months and 60 months re-
spectively. See chapter 7 section 7.3 page 7-4.

Product Description
BAJR_USA_EN_V03 Page 3-1
3. Contents
Chap. Text Page
3Product description .........................................................................3-2
3.1 Specifications ....................................................................................................................................3-2
3.1.1 Overview.............................................................................................................................................3-2
3.1.2 Control panel.......................................................................................................................................3-3
3.1.3 Coffee machine display.......................................................................................................................3-4
3.1.4 Grinder adjustment.............................................................................................................................3-4
3.1.5 Installation layout ................................................................................................................................3-5
3.1.6 Purpose of coffee machine.................................................................................................................3-6
3.1.7 Serial plate..........................................................................................................................................3-6
3.1.8 Instruction label - for USA only ...........................................................................................................3-7
3.1.9 Warning label- for USA only...............................................................................................................3-7
3.2 Operating data
..................................................................................................................................3-8
3.2.1 Performance Characteristics ..............................................................................................................3-8
3.2.2 Dimensions and weight.......................................................................................................................3-8
3.2.3 Power supply.......................................................................................................................................3-8
3.2.4 Power consumption ............................................................................................................................3-9
3.2.5 Water supply/drain..............................................................................................................................3-9
3.2.6 Volumes............................................................................................................................................3-10
3.3 Equipment and accessories
..........................................................................................................3-10
3.3.1 Make of the coffee machine .............................................................................................................3-10
3.3.2 Standard accessories (included) ......................................................................................................3-10
3.4 Special settings
...............................................................................................................................3-11
3.4.1 Service reminder...............................................................................................................................3-11
3.4.2 Cleaning settings ..............................................................................................................................3-11
3.4.2.1 Cleaning reminder.............................................................................................................................3-11
3.4.2.2 Coffee system flush..........................................................................................................................3-11
3.4.2.2.1 Turn-on flushing................................................................................................................................3-11
3.4.2.2.2 Turn-off flushing................................................................................................................................3-12
3.4.3 Miscellaneous...................................................................................................................................3-12
3.4.3.1 Product preselection.........................................................................................................................3-12
3.4.3.2 [ DECAF ] button (manual dosing)...................................................................................................3-12
3.5 Commissioning
...............................................................................................................................3-13
3.5.1 First-time commissioning..................................................................................................................3-13
3.5.2 Set-up conditions..............................................................................................................................3-13
3.5.2.1 Location ............................................................................................................................................3-13
3.5.2.2 Installation of the coffee machine.....................................................................................................3-13

Product Description
Page 3-2 BAJR_USA_EN_V03
3 PRODUCT DESCRIPTION
3.1 Specifications
3.1.1 Overview
Legend:
1 Coffee bean container (left-hand grinder)
2 Opening for decaffeinated coffee powder and cleaning tablets
3 Coffee bean container (right-hand grinder)
4 2-line LCD display, illuminated
5 Control panel
6 Beverage outlet (coffee)
7 Hot water outlet
8 Steam pipe
9 Drip grid
10 Drip tray with drain
11 Cup plate
12 Coffee grounds container
3
4
5
6
8
7
1
2
100
550
620
12
Pos. 3.1 A
9
5
11
10
510

Product Description
BAJR_USA_EN_V03 Page 3-3
3.1.2 Control panel
Legend:
1 [ on/off ] button with green LED:
-Operating button
-Switch on from stand-by mode
-Switch off to stand-by mode
2 Button [ ] with red LED:
-Moves brewing unit downwards during cleaning program
-one pre-set step back (lower) with each button push during programming phase.
3 Button [ ] (cleaning button) with red LED:
-input confirmation during cleaning program
-moves brewing unit upwards during cleaning program
-one pre-set step forward (higher) with each button push during programming phase.
4 Button [M ]with green LED:
-programming button
-activates programming phase
-one programming step forward with each button push during programming phase.
5 Control panel:
-programmable product buttons for serving of coffee
-each product button features a green LED operating indicator and a customized product symbol
6 Button [ STEAM ] with green LED
7 Button [HOT WATER ]with green LED
8 Button [DECAF ]with green LED:
-for decaffeinated or other ground coffee mixtures
9 Illuminated LC display
Note:
The product buttons shown below are examples only.
Pos. 3.2 A
Display example
020'020.002
1
3
4
2
7
5
6
8
9

Product Description
Page 3-4 BAJR_USA_EN_V03
3.1.3 Coffee machine display
Legend:
1 Control display for temperature with green LED
2 Control display for descaling with red LED
3 Control display "malfunction/brewing unit" with red LED
4 Control display "grounds container" with red LED
5 Control display "bean container" with red LED
6 Control display "water tank" with red LED
7 Display
3.1.4 Grinder adjustment
-one adjusting screw for each coffee grinder (left and right) to set the desired degree of grinding
Pos. 3.3 A
020'021.001
4
5
6
1
2
3
7
020'023.001
020'022.001
Pos. 3.4 A
Pos. 3.5 A

Product Description
BAJR_USA_EN_V03 Page 3-5
3.1.5 Installation layout
Installationsplan 3.8.6203 b - UK
Pos. 3.6 A
M
IIIII
Stk.
Ände rungen
Dimen sion
S NE N2 27 68
behandlung
O ber flä chen-
G egen stand
t ol.M asse
alle nicht
I
Nr.
Pro gr.
c)
Vor rich t.Nr.
Werkz eug+
Werks toff
d)
a )13 .01. 03/JR
e)
L iste
Chec
b )31 .01. 03/
Po
8°-12°French water hardness grade
Otherwise we referto local regulations.
Subject to changes without notice!
Customerinstallation
15 Junior(USA)
Model
15 Junior
4,2kW/20A
4,08kW / 17A
Powerconnection
2 G 1/2" connection (female thread)
3 Non-returnvalveSVGWinspected
6 stop valve G 1/2"
7 G 1/2" watersupplypipe
8 Upright pipe Ø 50mm, length2OOmm
9 Nipple-type fitting Ø48mm
5 Pressure reduction set to 2.5bar
11 Outlet(plastic)Ø56mm
The following installationsmust bepres
Ideal waterhardness:
12 Opening Ø 80 -Ø 100mm forsupply an
1O Siphon
4 Filter
Fresh water
Sewage
Power
8
5
7
610
11
9
3
4
12
min. 400
510
12
420
615
535
100
510
0
420
50
115
min. 3mm gap)
1 Mainswitch(all-poleisolatedfromthep
1JuniorSOLIDO 3,2kW/16A
5°-7° German waterhardness grade

Product Description
Page 3-6 BAJR_USA_EN_V03
3.1.6 Purpose of coffee machine
The coffee machine can be configured to serve the following beverages:
- coffee
- espresso
- ristretto (short espresso)
- coffee pot
- decaffeinated coffee (Decaf)
- hot water for tea, etc.
- steam for heating of milk for hot chocolate, etc.
3.1.7 Serial plate The serial plate (fig. 3.10 A) contains machine-specific data. The serial plate is
mounted inside of the machine and is accessible by removing the coffee grounds con-
tainer (b) and the cover plate (c) (fig. 3.7 A).
1. Pull the grounds container (a) out of the coffee
machine (fig. 3.8 A).
2. Lift the cover plate (b) slightly and pull forward
(fig. 3.8 A).
3. Note down all data on the serial plate (c) (fig.
3.9 A).
4. Re-attach the cover plate (b) to the coffee ma-
chine by pushing it lightly backwards and pulling
downwards. The cover plate (b) should now be
flush with the front and should not be able to
move forward.
5. Insert the coffee grounds container (a) back into
the coffee machine.
020'025.001
Pos. 3.8 A
a
b
020'026.001
Pos. 3.9 A
c
Pos. 3.7 A
020'026.002
Serial plate Pos. 3.10 A
Inst. No. ................................
Type JUNIOR ................................
Serial No. ................................
Date of Production ................................
Nominal pressure ................................ bar
Electrical Ratings .............V................. Hz............ A
Inst. No. 3.6.9150
Type JUNIOR 15 SOJR
Serial No. 000000
Date of Production Feb.-XX
Electrical Ratings
230 / 50-60Hz / 4.2kW
Display example - Europe
Display example - USA
Inst. No. 3.6.9150
Type JUNIOR 15 SOJR
Serial No. 000000
Date of Production Feb -XX
Nominal pressure 12 bar
Electrical Ratings
210/220/230/240V: 50-60Hz: 17A

Product Description
BAJR_USA_EN_V03 Page 3-7
3.1.8 Instruction label - for USA only
Attention!
The instruction label (fig. 3.9 C) on the coffee
machine's back plate (fig. 3.9. B) should always
be kept clean. If it is very dirty or illegible, a new
adhesive must be requested from the manufac-
turer and the old one replaced.
3.1.9 Warning label- for USA only
Attention!
If the coffee machine is used in self-service
areas such as self-service restaurants, offices,
workshops etc., all 3 warning labels (fig. 3.9.E)
must be attached at the positions indicated in
fig. 3.9. D.
The warning labels (fig. 3.9 E) on the front plate
of the coffee machine (fig. 3.9. B) should be
kept clean at all times. If they are very dirty or il-
legible, new adhesives must be requested from
the manufacturer and the old ones replaced.
This equipment is to be
installed to comply with
the applicable federal
state or local plumbing
codes.
Abb. 3.9 C
Pos. 3.9 B
Back of machine
Pos. 3.9 D
CAUTION
HOT CAUTION HOT
CAUTION
HOT
schaerer
CAUTION
HOT
Abb. 3.9 E

Product Description
Page 3-8 BAJR_USA_EN_V03
3.2 Operating data
3.2.1 Performance Characteristics
Max. beverage production per day:
- 60 cups of coffee of 120 ml each
- 60 cups of tea of 120 ml each, corresponding to approx. 7.2 liters of hot water
3.2.2 Dimensions and weight
Height: 615 mm
Width: 420 mm
Depth: 510 mm
Outlet height: 95 / 170 mm
Weight approx. 42 kg (empty)
approx. 55 kg (ready for work)
3.2.3 Power supply
Connected load:
1 SOJR (EU) 3200 W* 20 A 230 VAC ( PNE), 50 Hz
15 SOJR (EU) 4200 W* 20 A 230 VAC ( PNE), 50 Hz
15 SOJR (USA) 4080 W* 17 A 210/220/230/240 VAC (2 wire + PE), 50-60 Hz
*at maximum performance.
The voltage on the serial plate must correspond to the local mains voltage.
For specific voltages, please contact the manufacturer or an authorized customer ser-
vice.
Danger!
The installation must be installed and/or inspected by authorized personnel
only!
Europe: The phase must be protected with 17 A fuse.
USA: The phase must be protected with 17 A fuse.
•Never operate the coffee machine if the mains cable is defective. A defective or
damaged mains cable or plug must immediately be replaced by an authorized ser-
vice technician.
For Europe only
•Use extension cords only when you are sure that they are in perfect condition.
Extension cords must be equipped with a 3-way plug (PNE) and it must be able
to carry at least 20 A.
For USA only
•Use extension cords only when you are sure that they are in perfect condition.
Extension cords must be equipped with a 3-way plug (2 wire + PE) and it must
be able to carry at least 17 A.
•If you are using a cable reel be sure to completely unroll the cable.