Schlage KING COBRA KC5196-R Manual

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The KC5196-R/KC5196-2-R Manually Programmed Cylindrical locking system is designed to
replace Ilco 1000 Series locks with no modification to the door prep. It can hold up to 120 codes
and/or iButtons. The lock is powered by four, standard AA batteries. Manual emergency mechani-
cal override uses a standard 1-1/8” (or longer) mortise cylinder.
SEE PROGRAMMING GUIDE FOR PROGRAMMING INFORMATION.
FORM 59007-C 06-2007
KING COBRA/ KING COBRA-2
SERIES

INSTALLATION INSTRUCTIONS SCHLAGE KC5196-R/KC5196-2-R
FORM 59007-C 6-2007PAGE 2
Door prep for Ilco lock should appear as shown. If for any reason it does not, prep the door using
hole sizes and dimensions shown..
1. VERIFY DOOR PREP:
1" HOLE INTO
2-1/8" HOLE DRILL FOR #8-32 MACHINE
OR
#8 WOOD SCREWS
(2 PLACES)
2-1/4"
1-1/8"
1-5/8"
3/16"
DEEP
LATCH PREP
C
L
C
L
FRAME PREP
4-1/8"
DRILL FOR
#12-24
MACHINE
OR OR #12
WOOD
SCREWS
(2 PLACES)
3-3/8"
3 -5/8"4-7/8"
1-1/8"
5/32"
DEEP
1-1/8"
DEEP
15/16"
BACKSET
NOT REQUIRED
C
LDOOR EDGE

INSTALLATION INSTRUCTIONS SCHLAGE KC5196-R/KC5196-2-R
FORM 59007-C 6-2007PAGE 3
2. INSTALL STRIKE & STRIKE BOX:
STRIKE BOX
STRIKE
CYLINDER
RECOMMENDED CAM:
SCHLAGE EVEREST: P/N B502-948
SCHLAGE CLASSIC: P/N B502-191
NUT DRIVER TOOL
LOCK WASHER
NUT
TAB
NOTE:
BLOCKING RING REQUIRED FOR CYLINDER
LENGTH GREATER THAN 1-1/8”.
THICKNESS = CYLINDER LENGTH -1 1/8”
BEND TAB ON LOCK WASER TO
ENGAGE NEAREST NOTCH ON NUT
SO CYLINDER DOES NOT LOOSEN
DURING NORMAL OPERATION.
3. INSTALL MORTISE CYLINDER:

INSTALLATION INSTRUCTIONS SCHLAGE KC5196-R/KC5196-2-R
FORM 59007-C 6-2007PAGE 4
5. SET HAND (IF REQUIRED):
Use a 5/32” hex wrench to change the hand of
the levers if necessary. Apply Loctite 242 to
threads.
4. INSTALL LATCH:
6. INSTALL OUTSIDE SPINDLE AND RETRACTOR:
IMPORTANT:
When installing spindle
and retractor, make sure
that the dot on the cam
is facing down. Insert
spindle as shown.
DOT
Remove and retain the
latch guard and screw.
OUTSIDE SPINDLE
Refer to chart on right to determine
the correct spindle to use.
Short Spindle
Long Spindle*
*Long spindle has band.
1.5" - 1.75"
(1-1/2" - 1-3/4")
1.76" - 2.00"
(1-7/8" - 2")
Door Thickness Use

INSTALLATION INSTRUCTIONS SCHLAGE KC5196-R/KC5196-2-R
FORM 59007-C 6-2007PAGE 5
8. INSTALL OUTSIDE ESCUTCHEON AND INSIDE BASEPLATE ASSEMBLY:
7. PREPARE INSIDE BASEPLATE FOR INSTALLATION:
A. Remove hinge screw from inside
baseplate assembly. B. Swing hinge away from baseplate.
NOTE: BATTERY HOLDER
SHOWN IN PLACE. IT MAY
BE REMOVED TO PREVENT
IT FROM FALLING OUT
DURING INSTALLATION.
Install adapter plate and
standoff as shown. Assemble outside escutcheon, latch guard and inside
escutcheon onto door. Pass wiring harness through
existing hole as shown.
Make sure latch
tabs engage the
retractor as
shown:
Reinstall latchguard:
Latch
Retractor

INSTALLATION INSTRUCTIONS SCHLAGE KC5196-R/KC5196-2-R
FORM 59007-C 6-2007PAGE 6
10. INSTALL INSIDE SPINDLE, SPRING AND ESCUTCHEON:
NOTE: SPECIAL SECURITY
SCREWS ARE #8 SPANNER.
USE TOOL PROVIDED IF YOU
DON’T HAVE THE DRIVER.
INSERT SPRING INTO SPINDLE.
10. MAKE WIRING CONNECTIONS AND SECURE HINGE TO BASEPLATE:
CONNECT BATTERY PACK AND
ROUTE WIRING AS SHOWN OFFICE FUNCTION ONLY:
PLUG IN OUTSIDE
ESCUTCHEON
HARNESS TO PC
BOARD
INSTALL BATTERIES
AND PLUG IN
BATTERY PACK TO
PC BOARD
IMPORTANT:
USE YELLOW SPINDLE FOR DOORS 1-3/8” TO 1-3/4” THICK
USE BLACK SPINDLE FOR DOORS OVER 1-3/4” UP TO 2” THICK