schmersal AZM400Z-ST2-2P2P-E User manual

INSTRUCTIONS FOR OPERATION AND ASSEMBLY
Solenoid interlock AZM400Z-ST2-2P2P-E
Table of Contents
1 About this document
1.1 Function
1.2 Target group of the operating instructions: authorised qualified personnel
1.3 Explanation of the symbols used
1.4 Appropriate use
1.5 General safety instructions
1.6 Warning about misuse
1.7 Exclusion of liability
2 Product description
2.1 Ordering code
2.2 Special versions
2.3 Purpose
2.4 Technical Data
3 Mounting
3.1 General mounting instructions
3.2 Mechanische Hilfsentriegelung
3.3 Elektrische Hilfsentriegelung-E (für -ST2)
3.4 Fluchtentriegelung -T
3.5 Montage mit Montagesatz
3.6 Dimensions
3.7 Betätiger und Zubehör
4 Electrical connection
4.1 General information for electrical connection
4.2 Ansteuerungsmöglichkeiten im normalen Betriebsmodus
4.3 Anforderungen an eine nachgeschaltete Auswertung
4.4 Wiring configuration and connector accessories
4.5 Wiring examples
5 Actuator teaching / actuator detection
6 Active principle and diagnostic functions
6.1 Mode of operation of the safety outputs
6.2 Diagnostic-LEDs
6.3 Diagnoseausgänge
6.4 Diagnoseinformationen
7 Set-up and maintenance
7.1 Functional testing
7.2 Maintenance
8 Disassembly and disposal
8.1 Disassembly
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8.2 Disposal
1 About this document
1.1 Function
This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept
in a legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component into
operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
The information contained in this operating instructions manual is provided without liability and is subject to technical
modifications.
1.3 Explanation of the symbols used
FInformation, hint, note: This symbol is used for identifying useful additional information.
2
Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of an
entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct
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functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications
authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter
"Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation
standards as well as all prevailing safety regulations and accident prevention rules.
FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:
products.schmersal.com.
The information contained in this operating instructions manual is provided without liability and is subject to technical
modifications.
Restrisiken sind bei Beachtung der Hinweise zur Sicherheit sowie der Anweisungen bezüglich Montage, Inbetriebnahme,
Betrieb und Wartung nicht bekannt.
1.6 Warning about misuse
2Bei nicht sachgerechter oder nicht bestimmungsgemäßer Verwendung oder Manipulationen können durch den Einsatz des
Schaltgerätes Gefahren für Personen oder Schäden an Maschinen- bzw. Anlagenteilen nicht ausgeschlossen werden.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with
the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of
unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device
are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work,
arbitrary repairs, conversions and/or modifications to the device.
2 Product description
2.1 Ordering code
Product type description:
AZM400Z(1)(2)(3)(4)(5)
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(1)
ST 1 Connector plug M12, 8-pin
ST2 2 Connector plug M12, 8-pin / 5-pin
(2)
without Standard coding
I1 Individual coding
I2 Individual coding, multiple teaching
(3)
1P2P 1 serial diagnostic output and 2 p-type safety outputs (only for ST)
2P2P 2 serial diagnostic output and 2 p-type safety outputs (only for ST2)
(4)
without Manual release
TEmergency exit
BOW With securing holes for Bowden cable assembly
(5)
without without electronic manual release (Only for ST)
Ewith electronic manual release (Only for ST2)
Betätiger AZM400-B1
2Die Ausführungen AZM400Z-...-BOW dürfen nur in Verbindung mit der als Zubehör erhältlichen Bowdenzugentriegelung ACC-
AZM400-BOW-.M-.M eingesetzt werden. Ein Einsatz ohne montierte Bowdenzugentriegelung ist nicht zulässig. Die zusätzlichen
Hinweise der Betriebsanleitung für die Bowdenzugentriegelung sind zu beachten.

2.2 Special versions
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that
they correspond to the standard version.
2.3 Purpose
The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring
the position and locking of movable safety guards.
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FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding
are classified as highly coded.
Die erste der beiden Sicherheitsfunktionen besteht im sicheren Abschalten der beiden Sicherheitsausgänge beim
Entsperren oder Öffnen der Schutzeinrichtung und dem sicheren Abgeschaltetbleiben bei geöffneter oder entsperrter
Schutzeinrichtung (Verriegelungsfunktion). Die zweite Sicherheitsfunktion (Zuhaltefunktion) besteht im sicheren
Zuhalten einer einmal gesperrten Schutzeinrichtung. Die Sperrung der Schutzeinrichtung darf nur im fehlerfreien
Zustand, mit gültigem Signal zum Entsperren, abgeschaltet werden.
Bei geschlossener Schutzeinrichtung und einem anschließend angelegten gültigen zweikanaligen Ansteuersignal durch
den Anwender bzw. durch die Steuerung kann der Sperrbolzen des AZM400 ausgefahren werden. Sobald der
Sperrbolzen eine ausreichende Eintauchtiefe im Arretierungsloch des Betätigers erreicht hat, gilt die Schutzeinrichtung
als sicher zugehalten.
Bei der Sicherheitszuhaltung AZM400 handelt es sich um ein bistabiles System, das bedeutet, die Zuhaltung behält im
Falle eines Stromausfalles den zuletzt vorhandenen Zustand bei.
2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If
multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added.
2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant
standards.
2.4 Technical Data
Approvals - Standards
Certificates TÜV
cULus
FCC
IC
General data
Standards EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-3
EN IEC 61508
Coding Universal coding
Coding level according to EN ISO 14119 Low
Working principle Magnetic field
RFID
Frequency band RFID 125 kHz
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Transmitter output RFID, maximum -6 dB/m
Housing material Light alloy die-casting
Reaction time, switching off safety outputs via actuator, maximum 100 ms
Gross weight 692 g
General data - Features
Solenoid interlock monitored Yes
Electronic manual release Yes
Manual release Yes
Short circuit detection Yes
Cross-circuit detection Yes
Safety functions Yes
Integral system diagnostics, status Yes
Number of diagnostic signals 2
Number of safety contacts 2
Safety classification
Standards EN ISO 13849-1
EN IEC 61508
Safety classification - Interlocking function
Performance Level, up to e
Category 4
PFH value 1.00 x 10⁻⁹ /h
PFD value 9.00 x 10⁻⁵
Safety Integrity Level (SIL), suitable for applications in 3
Mission time 20 Year(s)
Safety classification - Guard locking function
Performance Level, up to e
Category 4
PFH value 1.80 x 10⁻⁹ /h
PFD value 1.60 x 10⁻⁴
Safety Integrity Level (SIL), suitable for applications in 3
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Mission time 20 Year(s)
Mechanical data
Interlocking principle bistable
Mechanical life, minimum 1,000,000 Operations
Note (Mechanical life) Which have a lateral force Ftrans = 100 N: 100.000 operations
Allowed distance interlock to actuator, minimum 1 mm
Allowed distance interlock to actuator, maximum 7 mm
Angular misalignment between solenoid interlock and actuator,
maximum
2 °
Minimum distance devices 30 mm
Holding force FZh in accordance with EN ISO 14119 10,000 N
Holding force Fmax, maximum 13,000 N
Lateral force at bolt return, maximal (against locked door) 300 N
Note (Lateral force at bolt return) Does not apply to emergency exit, Bowden cable and manual release
Type of the fixing screws 2x M6
Note (Type of the fixing screws) Property class min. 10.9
Tightening torque of the screw 8 Nm
Note The maximum tightening torque of the cover screw (cover triangle) is
0.55 Nm.
Mechanical data - Connection technique
Termination 2 connector M12, 8 and 5 pin., both A-coded
Mechanical data - Dimensions
Length of sensor 46.7 mm
Width of sensor 77.8 mm
Height of sensor 156.7 mm
Ambient conditions
Degree of protection IP67
IP66
Ambient temperature -20 ... +55 °C
Storage and transport temperature, minimum -40 °C
Storage and transport temperature, maximum +85 °C
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Relative humidity, maximum 93 %
Note (Relative humidity) non-condensing
non-icing
Resistance to vibrations 10 … 150 Hz, amplitude 0.35 mm
Restistance to shock 30 g / 11 ms
Protection class III
Permissible installation altitude above sea level, maximum 2,000 m
Ambient conditions - Insulation values
Rated insulation voltage Ui32 VDC
Rated impulse withstand voltage Uimp 0.8 kV
Overvoltage category III
Degree of pollution 3
Electrical data
Operating voltage 24 VDC -15 % / +10 % (stabilised PELV power supply)
Auxiliary power supply Uhe 24 VDC -15 % / +10 % (UPS / uninterruptable power supply)
No-load supply current I0, typical 100 mA
Operating current while bolt movement, peak 600 mA / 100 ms
Rated operating voltage 24 VDC
Required rated short-circuit current 100 A
External wire and device fuse rating 2 A gG
Time to readiness, maximum 1,500 ms
Switching frequency, maximum 0.3 Hz
Open / close cycle (motor), minimum 3
Minimal average cycle time (with continuous operation) 20 s
Electrical data - Control inputs Guard locking function
Designation, Control inputs E1 und E2 (p-schaltend), E3 (n-schaltend)
Switching thresholds of the control inputs −3 V … 5 V (Low)
15 V … 30 V (High)
Classification ZVEI CB24I, Sink C0
Classification ZVEI CB24I, Source C1
C2
C3
Current consumption at 24V, minimum 5 mA
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Current consumption at 24V, maximum 10 mA
Allowable discrepancy time (input), maximum 10 s
Test pulse interval, maximum 40 ms
Test pulse duration, maximum 5 ms
Permissible residual drive current 1.5 mA
Electrical data - Safety digital outputs
Designation, Safety outputs Y1 and Y2
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
Leakage current Ir, maximum 0.5 mA
Voltage, Utilisation category DC-12 24 VDC
Current, Utilisation category DC-12 0.25 A
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.25 A
Test pulse interval, typical 1000 ms
Test pulse duration, maximum 0.5 ms
Classification ZVEI CB24I, Source C2
Classification ZVEI CB24I, Sink C1
C2
Electrical data - Diagnostic outputs
Designation, Diagnostic outputs OUT1 / OUT2
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
Voltage, Utilisation category DC-12 24 VDC
Current, Utilisation category DC-12 0.05 A
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.05 A
Note The diagnostic output are not safety relevant outputs!
Status indication
Note (LED switching conditions display) Operating condition: LED green
Error / functional defect: LED red
Supply voltage UB: LED green
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Pin assignment
Connection Connector 1
PIN 1 OUT2 Diagnostic output 2
PIN 2 E1 Control input 1
PIN 3 n.c.
PIN 4 Y1 Safety output 1
PIN 5 OUT1 Diagnostic output 1
PIN 6 E3 Control input 3
PIN 7 Y2 Safety output 2
PIN 8 E2 Control input 2
Connection Connector 2
PIN 1 A1 Supply voltage UB
PIN 2 H2 GND
PIN 3 A2 GND
PIN 4 H1 Auxiliary voltage Uhe
PIN 5 FE (functional earth connection)
UL notice
For use in NFPA 79 Applications only.
Use Limited Voltage/Current power supply only.
Adapters providing field wiring means are available from the manufacturer. Refer to manufacurers information.
This device shall be powered with the use of a Listed (CYJV) cable/connector assembly rated 24Vdc, 0.6A minimum.
FCC/IC - Note
This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are
compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference signals, and
(2) This device must be able to tolerate interference signals. These also include interference signals that could cause
the device to function improperly.
This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100
mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's
authority to operate the equipment.
The licence-free transmitter/receiver contained in this device satisfies the requirements of the "Radio Standards
Specification" of the Innovation, Science and Economic Development Canada (ISED) authority that apply to licence-free
radio equipment. Operation is permissible under the following two conditions:
(1) The device must not create disturbances.
(2) The device must tolerate received radio frequency interference, even if this could impair its functionality.
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100
mm.
In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the
user's authorisation to use the device may become ineffective.
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