Schmidt FS Series User manual

Tension Meter
FS Series
Option: RS-232
USB
Model FS1
FSP
FSH
FSW
FSL
FSB1
Edition FS-232-USB 01.0.E
Instruction Manual
Valid as of: 01.12.2017 • Please keep the manual for future reference!
S C H M I D T
c o n t r o l i n s t r u m e n t s

2
Inhalt
1 Warranty and Liability .............................................................................................. 3
1.1 Notices within the Operating Instructions............................................................... 3
1.2 Responsibilities of the Operating Company ........................................................... 3
1.3 Responsibilities of the Personnel ........................................................................... 3
1.4 Informal Safety Measures ...................................................................................... 4
1.5 Training of the Personnel ....................................................................................... 4
1.6 Intended Use.......................................................................................................... 4
1.7 Dangers in Handling the Device............................................................................. 4
1.8 Copyright................................................................................................................ 4
1.9 Declaration of Conformity, RoHs II and WEEE Registration.................................. 4
2 Available Models....................................................................................................... 5
2.1 General .................................................................................................................. 5
2.1.1 Available FS1 Models .................................................................................... 6
2.1.2 Available FSP Models .................................................................................... 7
2.1.3 Available FSH Models.................................................................................... 7
2.1.3 Available FSW Models ................................................................................... 8
2.1.4 Available FSL Models .................................................................................... 8
2.1.5 Available FSB1 Models .................................................................................. 9
2.2 Specifications of the FS-232 and FS-USB Series................................................ 10
2.3 Pin Assignment of the Connector (only Code 232) .............................................. 10
2.4 Optional Accessories ........................................................................................... 11
2.5 Delivery Includes.................................................................................................. 11
2.6 Unpacking ............................................................................................................ 11
3 Initial Setup and Operating Procedure ................................................................. 11
3.1 Notes Before Starting Measurement.................................................................... 11
3.2 Mounting possibilities ........................................................................................... 11
3.3 Connecting the Sensors to a PC.......................................................................... 12
3.4 Internal Adjustment of the Sensors ...................................................................... 13
3.4.1 ZERO Adjustment ........................................................................................ 13
3.4.2 GAIN Adjustment ......................................................................................... 14
4 The TENSION INSPECT 3 Program....................................................................... 15
4.1 System Requirements.......................................................................................... 15
4.2 Installing TENSION INSPECT 3 .......................................................................... 15
4.3 Using TENSION INSPECT 3 ............................................................................... 16
4.3.1 Basic Settings .............................................................................................. 17
4.3.2 Start and Stop the Tension Value Display ................................................... 18
4.3.3 Hi/ Lo Set-Points .......................................................................................... 18
4.3.4 Graph adjustments....................................................................................... 19
4.3.5 Print and data transfer.................................................................................. 19
4.3.6 Save and load the readings ......................................................................... 20
5 PC Communication................................................................................................. 21
5.1 WINDOWS Terminal Program ............................................................................. 21
6 Service and Maintenance....................................................................................... 21
6.1 Verification of Calibration and Determination of Repair Costs ............................. 22
7 Cleaning................................................................................................................... 23
8 Correspondence ..................................................................................................... 23
9 Repairs..................................................................................................................... 23

3
All persons who work with the device agree to perform the following duties before starting
work:
- to observe the basic regulations on industrial safety and accident prevention.
- to read the chapter on safety and the warning notices in these Operating Instructions and
to confirm with their signatures that they have understood them.
1 Warranty and Liability
In principle, the supply of the device is subject to our “General Conditions of Sale and De-
livery.” These have been provided to the operating company on conclusion of the contract,
at the latest.
Warranty:
- SCHMIDT tension meters are warranted for 12 months.
Parts subject to wear, electronic components and measuring springs are not covered by
the warranty. No warranty or liability will be accepted for bodily injury or property damage
resulting from one or several of the following causes:
- Misuse or abuse of the device.
- Improper mounting, commissioning, operation and maintenance of the device
(e.g. verification interval).
- Operation of the device if any safeguards are defective or if any safety and protection
precautions are not properly installed or not operative.
- Failure to comply with the notices in the Operating Instructions regarding transport,
storage, mounting, commissioning, operation, maintenance and setup of the device.
- Any unauthorized structural alteration of the device.
- Insufficient inspection of device components that are subject to wear.
- Opening the device or improper repair work.
- Disasters caused by the effects of foreign objects or by force majeure.
1.1 Notices within the Operating Instructions
The fundamental prerequisite for the safe handling of this device and its troublefree opera-
tion is the knowledge of the basic safety notices and safety instructions.
These Operating Instructions contain the most important notices for the safe operation of
the device.
These Operating Instructions, in particular the safety notices, must be observed by any
person who works with the device. In addition, the local valid rules and regulations for the
prevention of accidents must be complied with.
The representations within the Operating Instructions are not true to scale.
The dimensions given are not binding.
General indications of direction, such as FRONT, REAR, RIGHT, LEFT apply when viewing
the front of the device.
1.2 Responsibilities of the Operating Company
In compliance with the EC Directive 89/655/EEC, the operating company agrees to only
permit persons to work with the device who:
- are familiar with the basic regulations on industrial safety and accident prevention and
who have been trained in handling the device.
- have read and understood the chapter on safety and the warning notices in these
Operating Instructions and have confirmed this with their signatures.
- are examined regularly on their safe and conscientious working method.
1.3 Responsibilities of the Personnel

4
The device was designed according to the state of the art and the approved safety stan-
dards. Nevertheless, its use may cause serious or fatal injury to the user or third persons,
and/or an impairment of the device or of other material assets.
The device must not be operated in potential explosive areas
and must not come into contact with aggressive substances.
The device may only be applied:
- For its intended use in a faultless condition with regard to the safety requirements.
- Malfunctions that could impair safety must be remedied immediately.
- Personal protective equipment must be used according to the EC Directive 89/686/EEC.
The Operating Instructions must always be kept on hand where the device is operated.
Apart from the Operating Instructions, the general and local valid regulations on accident
prevention and environmental protection must be provided and complied with.
1.4 Informal Safety Measures
1.6 Intended Use
1.7 Dangers in Handling the Device
The device is intended exclusively to be used as a tension meter.
Any other use or any use exceeding this intention will be regarded as misuse.
Under no circumstances shall HANS SCHMIDT & Co GmbH be held liable for damage
resulting from misuse.
The intended use also includes:
- Complying with all notices included in the Operating Instructions and observing all
inspection and maintenance works.
1.8 Copyright
1.9 Declaration of Conformity, RoHs II and WEEE Registration
In compliance with the EU Directives 2014/30/EU and 2011/65/EU
HANS SCHMIDT & CO GmbH is registered in compliance with
the German Electrical and Electronic Equipment Act (ElektroG)
under WEEE Reg. No. DE 48092317.
The copyright on these Operating Instructions remains with the company
HANS SCHMIDT & Co GmbH.
These Operating Instructions are intended for the operating company and its personnel
only. They contain instructions and notices that may only be reproduced on the prior writ-
ten permission of
HANS SCHMIDT & Co GmbH
and under indication of the complete reference data.
Violations will be prosecuted.
1.5 Training of the Personnel
Only trained and instructed personnel is permitted to work with the device. The responsi-
bilities of the personnel must be clearly defined for mounting, commissioning, operation,
setup, maintenance and repair. Trainees may only work with the device under the supervi-
sion of an experienced personnel

5
2 Available Models
2.1 General
These Operating Instructions refer to the FS1 Model with digital output signal RS-232
and USB of the FS Series;
they are also applicable to the following models:
FSP, FSH, FSL, FSW, FSB1
The individual models of the FS Series are also available with the following modifications
(customized versions):
- Customized measuring head width
- Special tension ranges
- Customized roller dimensions and materials
- Customized distance between outside guide rollers
- Special calibration using customer supplied material
The Operating Instructions can also be used for these instruments as their handling is
the same.
Model Numbers:
Model with tension range
Code for guide rollers
(if not standard)
Code for output signal/
power supply
Complete Model No.
FS1-1000 + ASY + 232 = FS1-1000-ASY-232

6
2.1.1 Available FS1 Models
with RS-232 or USB Interface (Code 232 / USB)
FS1 Guide Rollers:
Model with
Tension Range
Tension
Ranges [cN]
*Measuring Head
Width [mm]
**Schmidt
Calibration Material
FS1-50- 0 - 50 64 PA: 0.12 mm Ø
FS1-100- 0 - 100 64 PA: 0.12 mm Ø
FS1-200- 0 - 200 64 PA: 0.12 mm Ø
FS1-500- 0 - 500 64 PA: 0.20 mm Ø
FS1-1000- 0 - 1000 64 PA: 0.30 mm Ø
FS1-2000- 0 - 2000 124 PA: 0.50 mm Ø
FS1-5000- 0 - 5000 124 PA: 0.80 mm Ø
FS1-10K- 0 - 10 daN 124 PA: 1.00 mm Ø
FS1-20K- 0 - 20 daN 224 PA: 1.50 mm Ø
FS1-50K- 0 - 50 daN 224 Steel rope: 1.5mm Ø
(7 x 7 x 0.20)
V-Groove Line Speed
[m/min ... max.] Roller Material
Standard 2000 Hard-coated aluminium
Code K 3500 Hard-coated aluminium
Code H 5000 Plasma-coated aluminium
(FS1-100 and higher ranges)
Code T 1000 Plastic (POM) black
Code W 1000 Nickel-plated steel
Code ST 1000 Hardened steel
Code B 1000 Heat-treated steel, specially for
measuring tire cord
Code CE2 1000 Aluminium ceramic-coated
Asymmetrical
Groove
Code ASY
1000 Hard-coated aluminium
(FS1-500 and higher ranges)
Code ASYB 1000 Heat-treated steel
(FS1-500 and higher ranges)
U-Groove
Code U 2000 Hard-coated aluminium (FS1-500 and higher ranges)
* Outside dimensions of front plate.
** Suitable for 95% of applications. PA = Polyamide Monofilament
Should the process material differ significant from the SCHMIDT calibration material
in size, rigidity or shape, we recommend special calibration using customer supplied
material.
International unit of tensile force: 1 cN = 1.02 g = 0.01 N
1 daN = 1.02 kg = 10.00 N

7
2.1.2 Available FSP Models
with RS-232 or USB Interface (Code 232 / USB)
FSP Guide Pins:
2.1.3 Available FSH Models
with RS-232 or USB Interface (Code 232 / USB)
FSH Guide Rollers:
Model with
Tension Range
Tension
Ranges [cN]
*Measuring
Head Width
[mm]
**Schmidt
Calibration Material
FSP-50- 0 - 50 64 PA: 0.12 mm Ø
FSP-100- 0 - 100 64 PA: 0.12 mm Ø
FSP-200- 0 - 200 64 PA: 0.12 mm Ø
FSP-500- 0 - 500 64 PA: 0.20 mm Ø
Ceramic Pins Line Speed
[m/min ... max.] Pin Material
Standard 2000 Oxide ceramic 5.2 mm Ø
Model with
Tension Range
Tension
Ranges [cN]
*Measuring Head
Width [mm]
**Schmidt
Calibration Material
FSH-1000- 0 - 1000 150 PA: 0.30 mm Ø
FSH-2000- 0 - 2000 150 PA: 0.50 mm Ø
FSH-5000- 0 - 5000 150 PA: 0.80 mm Ø
FSH-10K- 0 - 10 daN 200 PA: 1.00 mm Ø
FSH-20K- 0 - 20 daN 240 PA: 1.50 mm Ø
FSH-50K- 0 - 50 daN 240 Steel rope: 1.5mm Ø
(7 x 7 x 0.20)
* Outside dimensions of front plate.
** Suitable for 95% of applications. PA = Polyamide Monofilament
Should the process material differ significant from the SCHMIDT calibration material
in size, rigidity or shape, we recommend special calibration using customer supplied
material.
International unit of tensile force: 1 cN = 1.02 g = 0.01 N
1 daN = 1.02 kg = 10.00 N
V-Groove Line Speed
[m/min ... max.] Roller Material
Standard 4000 Hardened steel
U-Groove
Code R1 4000 Hard chrome-plated steel (radius 5)
flat
Code B6 2000 Hardened steel, width 6 mm
Code B10 2000 Hardened steel, width 10 mm

8
2.1.5 Available FSL Models
with RS-232 or USB Interface (Code 232 / USB)
TSL Guide Rollers:
Model with
Tension Range
Tension
Ranges [cN]
*Measuring Head
Width [mm]
**Schmidt
Calibration Material
FSL-50- 0 - 50 150 PA: 0.12 mm Ø
FSL-100- 0 - 100 150 PA: 0.12 mm Ø
FSL-200- 0 - 200 150 PA: 0.12 mm Ø
FSL-500- 0 - 500 150 PA: 0.20 mm Ø
FSL-1000- 0 - 1000 150 PA: 0.30 mm Ø
V-Groove Line Speed
[m/min ... max.] Roller Material
Standard 4000 Hardcoated aluminium
Code T 4000 Plastic (PVC red)
(same dimensions as standard roller)
* Outside dimensions of front plate.
** Suitable for 95% of applications. PA = Polyamide Monofilament
Should the process material differ significant from the SCHMIDT calibration material
in size, rigidity or shape, we recommend special calibration using customer supplied
material.
International unit of tensile force: 1 cN = 1.02 g = 0.01 N
1 daN = 1.02 kg = 10.00 N
2.1.4 Available FSW Models
with RS-232 or USB Interface (Code 232 / USB)
FSW Guide Rollers:
Model with
Tension Range
Tension
Ranges [daN]
*Measuring Head
Width [mm]
**Schmidt
Calibration Material
FSW-20K- 0 - 20 550 Steel rope: 1.5 mm Ø
(7 x 7 x 0.25)
FSW-50K- 0 - 50 550 Steel rope: 3 mm Ø
(6 x 7 x 0.30)
FSW-100K- 0 - 100 550 Steel rope: 4 mm Ø
(6 x 7 x 0.50)
V-Groove Line Speed
[m/min ... max.] Roller Material
Standard 2000 Hard-coated aluminium
max. wire diameter 5 mm
U-Groove
Code R2 2000 Hard-coated aluminium (radius R 5)
Code R3 2000 Hard-coated aluminium (radius R8)

9
2.1.6 Available FSB1 Models
with RS-232 or USB Interface (Code 232 / USB)
FSB1 Guide Rollers:
V-Groove Line Speed
[m/min ... max.] Roller Material
Standard 1000
Hard-coated aluminium
(exception: 7 mm rollers are
made of nickel-plated steel)
* Outside dimensions of front plate.
** Suitable for 95% of applications. PA = Polyamide Monofilament
Should the process material differ significant from the SCHMIDT calibration material
in size, rigidity or shape, we recommend special calibration using customer supplied
material.
International unit of tensile force: 1 cN = 1.02 g = 0.01 N
1 daN = 1.02 kg = 10.00 N
Model with
Tension Range
Tension
Ranges [cN]
*Measuring Head
Width [mm]
Roller Widths
[mm]
FSB1-100- 0 - 100 60 7, 10, 15, 20
FSB1-200- 0 - 200 60 7, 10, 15, 20
FSB1-500- 0 - 500 60 7, 10, 15, 20
FSB1-1000- 0 - 1000 60 7, 10, 15, 20, 30
FSB1-2000- 0 - 2000 120 7, 10, 15, 20, 30
FSB1-5000- 0 - 5000 120 7, 10, 15, 20, 30
FSB1-10K- 0 - 10K 120 7, 10, 15, 20
FSB1-20K- 0 - 20K 120 7, 10, 15, 20

10
2.3 Pin Assignment of the Connector (only Code 232)
To assure immunity to random
noise, the measuring head must
be installed in such a way that it is
insulated from ground (GND).
The shield of the connecting cable
must be connected to the metal
housing of the connecting plug.
Pin
No. Signal Description
1 Not assigned
2 Not assigned
3 GND Ground
4 GND Ground
5 Vcc Vcc
6 Not assigned
7 TXD TRANSMITTED DATA
8 RXD RECEIVED DATA
9 GND Ground - RS-232
2.2 Specifications of the FS-232 and FS-USB Series
Calibration: According to SCHMIDT factory procedure
Accuracy: For 10% to 100% of range: ± 1% FS*
Other calibration material: ± 3% FS* or better
Overload Protection: 100% of range
Measuring Principle: Strain gauge bridge
Meas. Roller Deflection: 0.5 mm, max.
Natural Frequency of
Measuring Spring: Approx. 500 Hz, depending on tension range
Signal Processing: Digital, 24 bit A/D converter, sample time max. 5000 /s
Internal averaging up to 1 s
Communication Frequency: Approx. 100 readings /s
Output Signal: Code 232: 57600 Baud, 8 bit, none Pariti, 1 stopbit,
ASCII communication, 200 readings/s
Code USB: 152000 Baud, 8 bit, none Pariti, 1 stopbit,
ASCII communication, 500 readings/s
Temperature Coefficient: Zero point: less than ± 0.05% FS* / °C
Temperature Range: 10 - 45 °C
Air Humidity: 85% RH, max.
Power Supply: Code 232: 15 to 24 V DC, 50 mA (regulated)
Code USB: no external power supply is required
Housing: Aluminium
*Full Scale
5 4 3 2 1
9 8 7 6

11
2.6 Unpacking
Unpack the tension meter and inspect it for any shipping damage. Notices of defect must
be announced immediately, in writing, at the latest within 7 days on receipt of the goods.
2.5 Delivery Includes
1x Sensor
1x USB cable (only Code USB)
1x Operating Instructions
2.4 Optional Accessories
Code SW-TI3: Tension Inspect 3 software for PC evaluation of readings
Codes EK0640 and EK0643: Cable for connection to PC (only Code 232)
3 Initial Setup and Operating Procedure
3.1 Notes Before Starting Measurement
Tensions that exceed the tension range of the instrument by more than 100%
may cause permanent damage to the measuring spring and must be avoided
under any circumstances.
HANS SCHMIDT & Co GmbH provides no warranty or liability for self-made
cables.
The model number, the serial number, the calibration label (option) and the
SCHMIDT Quality Seal are provided on the cylindrical portion of the sensor.
3.2 Mounting possibilities
Sensors of FS series can be mounted in different ways:
- Mounting by using the frontplate on a cylindrical hole (panel cut out R 19 mm,
Length 54 mm)
- Mounting on a flat platform
M4
fig. 3.2
M3

12
3.3 Connecting the Sensors to a PC
Sensor of FS-232 series
Connecting cable
Code EK0640
PC
AC adapter 230 V
Connecting cable Code EK0643
extension cord
Before connecting the AC adapter, check the setting
for the supply voltage (12 V)
Hans Schmidt & Co GmbH disclaims any
warranty or liability and assumes no responsibility
whatsoever for AC adapters from other suppliers.
Code RS-232
Code USB
Die Stromversorgung des Sensors erfolgt über den PC
Sensor FS-USB series
USB connecting cable
PC

13
3.4 Internal Adjustment of the Sensors
General information:
If the sensor has been delivered with a display unit, the ZERO and GAIN adjustments
should only be carried out with the supplied display unit.
All tension meters are calibrated with standard materials - such as polyamide monofila-
ment (PA) - according to the SCHMIDT factory procedure; the material path is vertical.
Any difference in process material size and rigidity from the standard material may cause
a deviation of the accuracy.
In 95% of all industrial applications the SCHMIDT calibration has been proven to provide
the best results and is used for comparative purposes.
If required you can also operate the sensors with a material path other than vertical.
Should the process material differ significantly from the SCHMIDT calibration material
in size, rigidity or shape, we recommend special calibration using customer supplied
material. If the material path is other than vertical or if the process material deviates sig-
nificantly from the SCHMIDT calibration material, you need to carry out static ZERO and
GAIN adjustment as described in Chapters 3.4.1 and 3.4.2.
3.4.1 ZERO Adjustment
Mounting holes 4x
Weight
fig. 3.4a fig. 3.4b
Material path
symbol
Measuring
roller
Guide rollers 2x
ZERO
GAIN
fig. 3.4c
- Install the sensor in the desired position at the measuring location using the provided
mounting holes.
- Allow approx. 10 minutes for thermal stabilization of the sensor.
- Thread the process material through the measuring and guide rollers, following the
material path symbol on the front of the sensor.
When threading the process material through the rollers, follow the material
path symbol on the front of the sensor. If a force is applied to the middle
sensor roller in the incorrect direction, damage could result.
Since ZERO and GAIN adjustments are always performed statically, the readings
may differ under dynamic load.

14
- Hang a weight that corresponds to e.g. 10 % of the tension range from the process
material.
- Start the measuring in the software
- Adjust the potentiometer, which you can reach through the ZERO hole in the housing,
with a screwdriver (with a point width of max. 1.9 mm) until the software displays the
corresponding value of 10 %,
Do not insert the screwdriver at an angle as this may damage
the potentiometer.
3.4.1 ZERO Adjustment (Cont.)
Requirement: ZERO adjustment carried out.
Thread the process material through the measuring and guide rollers, following the
material path symbol on the front of the sensor.
- Hang a weight that corresponds to e.g. 95 % of the tension range from the process
material.
- Start the measuring in the software
- Adjust the potentiometer, which you can reach through the GAIN hole in the housing,
with a screwdriver (with a point width of max. 1.9 mm) until the software displays the
corresponding value of 95 %,
3.4.2 GAIN Adjustment
Do not insert the screwdriver at an angle as this may damage
the potentiometer.

15
4 The TENSION INSPECT 3 Program
4.2 Installing TENSION INSPECT 3
4.1 System Requirements
Computer: PC
Operating system: Windows XP and higher (32 / 64 Bit)
Hard disk space: Approx. 200 MB
Installation: CD-ROM drive
To be able to restore the original files in case problems occur after the
installation, you should make a backup of your hard disk contents before
you start installing. In no event will HANS SCHMIDT & Co GmbH be held
liable for any data loss or damage.
1. Insert the CD-ROM with the Tension Inspect 3 program into the CD-ROM drive.
2. Start the installation process by double-clicking the application file.
3. Follow the instructions on the screen, to install the software Tension Inspect 3 and the
corresponding USB driver.
4. At the end, click the “Finish” button, to finish the installation process.

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4.3 Using TENSION INSPECT 3
- Double-click the TENSION INSPECT TI3 icon to start the program.
The program window opens.
1 Menu file SAVE AS CSV Chapter 4.3.6
Menu file LOAD CSV Chapter 4.3.6
Menu file EXIT Close Tension Inspect 3
2 Button START/STOP Chapter 4.3.2
3 Choice box SCALE Chapter 4.3.4
4 Button START REC. Chapter 4.3.8
5 Menu samplerate SAMPLERATE Select the sampling rate
6 Button AUTO Chapter 4.3.4
7 Menu setup SETUP Chapter 4.3.1
8 Menu alarms ENABLE ALARMS Chapter 4.3.3
Menu alarms SHOW ALARMS Chapter 4.3.3
Menu alarms CLEAR ALARMS Chapter 4.3.3
9 Menu data CLEAR DATA Clear all measuring values
Menu data CREATE HTML-REPORT Chapter 4.3.5
Menu data EXPORT SCREEN TO EXCEL Chapter 4.3.5
Menu data MEMORY REVIEW not for FS series
1
2
3
4 6 7 10 11 12 14 15
17 18 19 20
8913
21
5 16

17
4.3 Using TENSION INSPECT 3 (Cont.)
4.3.1 Basic Settings
Requirements:
- The required measuring unit is connected to the PC.
- The measuring unit is switched on
To edit the settings:
- Click on the menu SETUP to open the dialog box.
You can now either keep the default values preset in the input boxes or customize them
for your specific requirements.
The figure below shows the factory-preset defaults for a tension meter model ETX-500.
10 Menu info Information about Tension Inspect 3
11 Display ALARMS Change to red, if the reading exceed or
underrun the setpoint durring a measuring
12 Display TENSION Current reading
13 Button RESET Chapter 4.3.4
14 Display UNIT Unit of measure of the readings
15 Display STATISTICS Display of statistical values of the measurement
16 Display MODEL Display the connected unit
17 Display TIMESHIFTBUFFER Chapter 4.3.4
18 Display TIMESHIFT Chapter 4.3.4
19 Display STATISTICS DIAGRAMM Display the statistical values, shown currently
at the graph.
20 Display READINGS ON SCREEN Chapter 4.3.4
21 Display TENSION Readings as graph, as well as the Hi/Lo
Set-points (only when activated)
Enter the COM PORT
(1-4) to which
the tension meter is
connected
Select the
unit of mea-
sure.
Enter text for the header
describing the stored data
Select the tension
meter model
For testing the connection between the
PC and the connected tension meter
Select the
tension range
Select the
sample rate
Transfer speed of the
serial interface
Damping
Enter the
Hi/Lo set-points
Select the max. number of readings,
displayed at the graph
Activates recording of
the values which
exceed or underrun
the Hi/Lo set-points
Determine the file for
saving data of online
recording
Changing the
background
colour to black

18
4.3.2 Start and Stop the Tension Value Display
Requirements:
- Click on CLEAR DATA in the menu DATA.
All readings shown in the TENSION display, if any, are cleared.
Start:
- Click the START button to activate the display of tension values.
The button shows STOP.
Tension value display:
TENSION display Current graph, as well as high set-point (red) and
low set-point, if activated in the menu ALARMS or
SETUP
TENSION display Current digital value
STATISTICS display Continuously updated statistics
STATISTICS DIAGRAMM display Continuously updated statistics, of readings,
shown in the graph
Stop:
- Click the now STOP button.
The display of the tension values stops.
The button shows START.
4.3.3 Hi /Lo Set-Points
Tension Inspect 3 has a comparison function. Thereby the displayed value will be com-
pared with the preset set-points. During exceeding or underrunning a set-point, the
background of the display TENSION change to red. The background of the display NO
ALARMS change the colour permanently to red and shows now ALARMS after exceed-
ing or underrunning a setpoint for one time.
ENABLE ALARMS Activates recording of the values which exceed or underrun the
Hi/Lo set-points
SHOW ALARMS By clicking SHOW ALARMS at the menu ALARMS the window
„Alarm events“ will be opend.
By opening the context menu in the window „Alarm events“ the
values exceeding or underrunning the set-points can be ex-
ported to excel by using the menu items „Export“ and „Export
data to excel“.
CLEAR ALARMS By clicking CLEAR ALARMS in the menu ALARMS all values in
the window „Alarm events“ will be cleared.

19
4.3.4 Graph adjustments
SCALE The maximal tension value of the diagram can be adjusted
(Y-axis, starts at zero).
AUTO Automatic scaling of the Y-axis depending to the measured
tension values.
RESET Change of scaling from mode AUTO to SCALE
READINGS ON SCREEN To set the number of readings to be shown in the diagram
(Timescale) (X-axis). The scroll bar turns to red, if more readings are
selected for the diagram than measured.
TIMESHIFTBUFFER Indicates in % the fill level of the memory. The maximal
numbers of readings will be set in the SETUP.
TIMESHIFT To select the timeframe of a series of measurements, that
should be displayed in the diagram. Is the setup Value of
READINGS ON SCREEN bigger or equal to the recorded
readings, the scroll bar cannot be moved.
Print:
- Click CREAT HTML-REPORT in the
menu DATA to open the print preview.
- Click the PRINT THIS PAGE button
to open the printer setup box.
The print-out includes the statistical
data of the series of measurements, the
current displayed graph and the statisti-
cal values of the graph.
Data transfer:
- Clicking EXPORT SCREEN TO EXCEL in the menu DATA copy the readings,
which are displayed at the graph to an excel file (reading, date, time).
With the infixed readings, a graph can be created in the Excel file.
4.3.5 Print and data transfer

20
4.3.6 Save and load the readings
Save:
- The statistical data, as well as the single readings of a measuring can be saved after
the measuring ends as CSV file, by clicking SAVE AS CSV in the menu FILE.
Load:
- Click LOAD CSV in the menu FILE and open the required file.
The statistical data of the saved measuring, the graph and the statistical data of the
graph are displayed in Tension Inspect 3
It is possible to add readings to an existing file. In this case open the file and
start a new series of measurements. The new readings will be added in the
diagram. After this store the complete CSV file again. If any readings are in the
internal memory before opening the existing file, the internal memory will be
overwritten.
4.3.8 Online Recording
- Click first the button START/STOP and afterwards START/STOP REC to start the
continuously data recording. The recorded data is now saved as CSV file. If the file
reaches a size of 10 MB, a new CSV file will be generated automatically for further
data aquisition and saving.
- By clicking the button START/STOP the continuously data aquisition is paused.
Clicking START/STOP again will continue the recording. The data will be saved in
the last CSV file.
- By clicking the button START/STOP REC the continuously data aquisition is finished.
After clicking START/STOP REC again the recorded data will be saved in a new
CSV file.
- The location for saving the files can be determined in the menu SETUP.