SCHUNK VERO-S NSE plus 90 Operation manual

Translation of Original Operating Manual
VERO-S quick-change pallet system
NSE plus, NSL plus, NSD plus
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
2 04.00|NSE plus, NSL plus, NSD plus |en
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0489060
Version: 04.00 |05/03/2018|en
© H.-D. SCHUNK GmbH & Co.
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading technol-
ogy supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
04.00|NSE plus, NSL plus, NSD plus |en
3
Table of contents
1
General .................................................................................................................... 5
1.1
About this manual .................................................................................................... 5
1.1.1
Presentation of Warning Labels.................................................................... 5
1.1.2
Applicable documents................................................................................... 6
1.1.3
Sizes............................................................................................................... 6
1.2
Warranty................................................................................................................... 6
1.3
Scope of delivery ...................................................................................................... 7
1.4
Accessories ............................................................................................................... 8
2
Basic safety notes .................................................................................................... 9
2.1
Intended use............................................................................................................. 9
2.2
Not intended use ...................................................................................................... 9
2.3
Constructional changes ............................................................................................ 9
2.4
Spare parts.............................................................................................................. 10
2.5
Environmental and operating conditions............................................................... 10
2.6
Personnel qualification........................................................................................... 10
2.7
Personal protective equipment.............................................................................. 11
2.8
Notes on safe operation......................................................................................... 12
2.9
Transport ................................................................................................................ 12
2.10
Malfunctions........................................................................................................... 12
2.11
Disposal................................................................................................................... 13
2.12
Fundamental dangers............................................................................................. 13
2.12.1
Protection during handling and assembly .................................................. 13
2.12.2
Protection during commissioning and operation ....................................... 14
2.12.3
Protection against dangerous movements................................................. 14
2.12.4
Notes on particular risks ............................................................................. 15
3
Technical data ......................................................................................................... 18
3.1
Special technical data NSE plus 138 ....................................................................... 19
4
Assembly................................................................................................................. 20
4.1
Pre-assembly .......................................................................................................... 20
4.2
Installing and connecting ....................................................................................... 20
4.3
Fastening and connection ...................................................................................... 21
4.3.1
NSE plus 90.................................................................................................. 23
4.3.2
NSE plus 99.................................................................................................. 24
4.3.3
NSE plus 99-V1 ............................................................................................ 25
4.3.4
NSE plus 138................................................................................................ 26
4.3.5
NSE plus 138-V1 .......................................................................................... 27

Table of contents
4 04.00|NSE plus, NSL plus, NSD plus |en
4.3.6
NSE-T plus 138............................................................................................. 28
4.3.7
NSE-T plus 138-V1 ....................................................................................... 29
4.3.8
NSE plus 176................................................................................................ 30
4.3.9
NSE plus 176-V1 .......................................................................................... 31
4.3.10
NSE plus 100-75 .......................................................................................... 32
4.4
NSL plus / NSD plus modules for stationary use .................................................... 34
4.4.1
NSL plus 150 / NSD plus 150 ....................................................................... 35
4.4.2
NSL plus 150-V1 / NSL plus 150-V1-T.......................................................... 36
4.4.3
NSL plus 200 / NSD plus 200 ....................................................................... 37
4.4.4
NSL plus 200-V1-T ....................................................................................... 39
4.4.5
NSL plus 400 ................................................................................................ 40
4.4.6
NSL plus 600 ................................................................................................ 42
4.4.7
NSL plus 800 ................................................................................................ 44
4.5
Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 46
4.5.1
Information to clamping pin SPG 40 ........................................................... 48
4.6
Options ................................................................................................................... 48
4.6.1
Dynamic pressure monitoring of the clamping slide position for quick-
change pallet modules ................................................................................ 48
4.6.2
Connecting strip ASL1-G1/8", ASL2-G1/8".................................................. 50
4.7
Pneumatic circuit diagram...................................................................................... 52
4.8
Screw tightening torques ....................................................................................... 53
5
Operation................................................................................................................ 54
6
Maintenance and care ............................................................................................. 55
7
Troubleshooting ...................................................................................................... 56
7.1
The clamping area does not unlock ....................................................................... 56
7.2
The clamping area does not unlock properly......................................................... 56
7.3
The quick-change pallet system no longer opens quietly...................................... 56
8
Seal kit and part lists ............................................................................................... 57
8.1
Seal kit lists ............................................................................................................. 57
8.2
Part lists .................................................................................................................. 59
9
Assembly Drawings ................................................................................................. 63
9.1
NSE plus (cylindrical version).................................................................................. 63
9.2
NSE plus-V1 (cylindrical version) ............................................................................ 64
9.3
NSE plus 100-75...................................................................................................... 65
10
Declaration of Incorporation ................................................................................... 66
11
Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B ..... 67

General
04.00|NSE plus, NSL plus, NSD plus |en
5
General
About this manual
This manual contains important information for a safe and appro-
priate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and under-
stood this operating manual. Prerequisite for safe working is the
observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
(1.1.2, Page 6) are applicable.
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1
1.1
1.1.1

General
6 04.00|NSE plus, NSL plus, NSD plus |en
Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
Sizes
This operating manual applies to the following sizes:
Quick-Change Pallet System
• NSE plus 90
• NSE plus 99 / NSE plus 99-V1
• NSE plus 138 / NSE plus 138-V1
• NSE-T plus 138 / NSE-T plus 138-V1
• NSE plus 176 / NSE plus 176-V1
• NSE plus 100-75
Clamping station
• NSL plus 150 / NSL plus 150-V1 / NSL plus 150-V1-T /
NSD plus 150
• NSL plus 200 / NSL plus 200-V1-T / NSD plus 200
• NSL plus 400
• NSL plus 600
• NSL plus 800
Warranty
The warranty period is 24 months after delivery date from factory
or 500 000 cycles*, if it is used as intended, under the following
conditions:
• Observe the applicable documents (1.1.2, Page 6)
• Observe the ambient conditions and operating conditions,
(2.5, Page 10)
• Observance of the specified care and maintenance instructions
(6, Page 55)
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.1.2
1.1.3
1.2

General
04.00|NSE plus, NSL plus, NSD plus |en
7
Scope of delivery
The scope of delivery includes
• Quick-change pallet system in the variant ordered
• Accessory pack
NSE plus 90: 2 O-rings Ø 4 x 1.5, 2 set-screws M4 x 4
NSE plus 99: 2 O-rings Ø 4.5 x 1.5, 6 cover caps,
6 mounting screws M6
NSE plus 99-V1: 2 O-rings Ø 4.5 x 1.5, 6 cover caps,
6 mounting screws M6
NSE plus 138: 3 O-rings Ø 9 x 1.5, 6 cover caps
6 mounting screws M8
NSE plus 138-V1: 3 O-rings Ø 9 x 1.5, 6 cover caps,
6 mounting screws M8
NSE-T plus 138: 2 O-rings Ø 9 x 1.5, 6 cover caps,
6 mounting screws M8
NSE-T plus 138-V1: 2 O-rings Ø 9 x 1.5, 6 cover caps,
6 mounting screws M8
NSE plus 176: 3 O-rings Ø 9 x 1.5, 6 cover caps,
6 mounting screws M8
NSE plus 176-V1: 3 O-rings Ø 9 x 1.5, 6 cover caps,
6 mounting screws M8
NSE plus 100-75: 3 O-rings Ø 4.5 x 1.5, 4 cover caps,
4 mounting screws M8
• Clamping station in the version ordered
• Accessory pack and separate packing units
NSL plus 150: 2 cylindrical clamp blanks (BRR 50)
NSL plus 150-V1: 1 sealing ring G1/8“, 1 sealing nipple G1/8“, 1
pneumatic plug-in connection for nominal hose width Ø 4, 2 cy-
lindrical clamp blanks (BRR 50)
NSL plus 150-V1-T: 2 sealing rings G1/8“, 2 sealing nipples
G1/8“, 2 pneumatic plug-in connections for nominal hose width
Ø 4, 2 cylindrical clamp blanks (BRR 50)
NSD plus 150: 2 cylindrical clamp blanks (BRR 50)
NSL plus 200: 1 sealing ring G1/8“, 1 sealing nipple G1/8“, 1
pneumatic plug-in connection for nominal hose width Ø 4, 4 cy-
lindrical clamp blanks (BRR 50)
NSL plus 200-V1-T: 2 sealing rings G1/8“, 2 sealing nipples
G1/8“, 2 pneumatic plug-in connections for nominal hose width
Ø 4, 4 cylindrical clamp blanks (BRR 50)
NSD plus 200: 4 cylindrical clamp blanks (BRR 50)
1.3

General
8 04.00|NSE plus, NSL plus, NSD plus |en
NSL plus 400: 1 sealing ring G1/8“, 1 sealing nipple G1/8“,
1 pneumatic plug-in connection for hose nominal width Ø 6,
2 eye bolts M8,
4 cylindrical clamp blanks (BRR 50) NSL plus 600:
1 sealing ring G1/8“,
1 sealing nipple G1/8“,
1 pneumatic plug-in connection for nominal hose width Ø 6,
2 eye bolts M8,
6 cylindrical clamp blanks (BRR 50) NSL plus 800:
1 sealing ring G1/8“,
1 sealing nipple G1/8“,
1 pneumatic plug-in connection for nominal hose width Ø 6,
2 eye bolts M8,
8 cylindrical clamp blanks (BRR 50)
Accessories
(see catalog or data sheets when ordering separately)
• Clamping pallets PAL
• Clamping pins SPA, SPB, SPC, SPG
• Connecting strip ASL1-G1/8", ASL2-G1/8"
• BRR clamping ring
• Assembly and retrofit station MRS
• Dome-shaped centering bushing ZKA
• Protection cover SDE
• PBN fitted bolts
1.4

Basic safety notes
04.00|NSE plus, NSL plus, NSD plu
s |en
9
Basic safety notes
Intended use
This product is intended solely for positioning and clamping work-
pieces or clamping pallets on machine tools or other suitable tech-
nical devices.
• The product may only be used within the scope of its technical
data, (3, Page 18).
• The product is intended for industrial and industry-oriented
use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
Not intended use
The product is not being used as intended if, for example:
• It is used as a pressing tool, a chuck, a load-handling device or
as lifting equipment.
• It is used for turning applications without consulting SCHUNK.
• It is used in working environments that are not permissible.
• People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC, disregard-
ing the applicable safety regulations.
• The technical data specified by the manufacturer are exceeded
during usage.
Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written ap-
proval of SCHUNK.
2
2.1
2.2
2.3

Basic safety notes
10 04.00|NSE plus, NSL plus, NSD plus |en
Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and dam-
age the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its de-
fined application parameters, (3, Page 18).
• Make sure that the product is a sufficient size for the applica-
tion.
• Make sure that the contact surfaces of the interface are always
clean.
• Make absolutely sure that no chips of any kind can enter the in-
terface and that the interface does not fill with cooling emul-
sion, which is particularly possible with vertical positioning of
the clamping pin axis. The best way to ensure both of these is
to use the SDE protection covers. If the interface should fill with
cooling emulsion, initiate the unlocking process and dry out the
interface in actuated state.
• Only use high-quality cooling emulsions with anti-corrosive ad-
ditives during processing.
Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently quali-
fied, the result may be serious injuries and significant property
damage.
• All work may only be performed by qualified personnel.
2.4
2.5
2.6