SCHUNK VERO-S WDM-5X User instructions

Translation of Original Operating Manual
Superior Clamping and Gripping 01.00|WDM 80 |de
VERO-S
Modular system for manual
Workpiece direct clamping
WDM-5X
Assembly and Operating Manual

Imprint
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2
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage –even excerpts –of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make technical improvements.
Document number: 1404624
Version: 01.00 |28.05.2019|de
© H.-D. SCHUNK GmbH & Co.
All rights reserved
Dear Customer,
Thank you for putting your trust in our products and our family-owned company, the
leading technology supplier of robots and production machines.
Our team is always available to answer any questions concerning this product or other
solutions. We look forward to your challenging questions. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]nk.com
schunk.com

Table of Contents
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Table of Contents
1General 5
1.1 About this Manual 5
1.1.1 Illustration of warning signs 5
1.1.2 Applicable documents 6
1.2 Warranty 6
1.3 Scope of Delivery 6
1.4 Accessories 7
2Basic safety instructions 8
2.1 Appropriate use 8
2.2 Inappropriate use 8
2.3 Structural changes 8
2.4 Spare parts 9
2.5 Ambient conditions and operating conditions 9
2.6 Personnel qualification 9
2.7 Personal protective equipment 10
2.8 Note on safe operation 11
2.9 Transport 12
2.10 Malfunctions 12
2.11 Disposal 12
2.12 Fundamental dangers 13
2.12.1 Protection during handling and assembly 13
2.12.2 Protection during commissioning and operation 13
2.12.3 Protection against dangerous movements 14
2.12.4 Notes on particular risks 14
3Technical data 16
4Screw tightening torques 17

Table of Contents
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5Assembly 17
5.1 Pre-assembly measures 17
5.2 General Installation Notes 18
5.3Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 18
5.3.1 Standard clamping pins 19
5.3.2 Clamping pins without collar 21
5.3.3 Clamping pins with position balancing SPD-B, SPD-C 22
6Functional description 23
6.1 WDM-5X basic module 23
6.1.1 WDM-5X-BM 80-75 and WDM-5X-BM 80-100 23
6.1.2 WDM-5X-BM 80-125, WDM-5X-BM 80-150, WDM-5X-BM 80-175 24
6.1.3 WDM-5X-BDM 80-125 24
6.2 WDM-5X Basic heigh extension 25
6.3 WDM-5X Add-on module 26
6.3.1 WDM-5X-SM 80-75 26
6.3.2 WDM-5X-SDM 80-125 (double clamping module) 27
6.4 WDM-5X Reduction adapter 28
6.4.1 Reduction adapter SBA-VL 28
6.4.2 Height-adjustable adapter SBA-HE 29
6.4.3 Plane grip adapter SBA-VLK 30
6.4.4 Collet chuck adapter SBA-SEZ 30
7Operation 31
8Maintenance and care 32
9Troubleshooting 33
10 Parts lists 34
10.1 Basic modules 34
10.2 Height extension for basic module 36
10.3 Add-on modules 36
10.4 Reduction adapter 37
11 Assembly drawings 39

General
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1 General
1.1 About this Manual
This manual contains important information for the safe, correct use of the product.
The manual is an integral part of the product and must be kept accessible by personnel at
all times.
Personnel must have read and understood this manual before beginning any work.
The observance of all safety notes in this manual is the precondition for all safe working.
The illustrations in this manual are intended to provide a basic understanding and may
deviate from the actual version.
Besides this manual, other documents which apply are those listed under
1.1.1 Illustration of warning signs
To make risks clear,the following signal words and symbols are used for safety notes.
DANGER
Danger to individuals!
Ignoring a safety note such as this will lead to certain irreversible
injury and even death.
WARNING
Danger to individuals!
Ignoring a safety note such as this can lead to irreversible injury
and even death.
CAUTION
Danger to individuals!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.

General
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1.1.2 Applicable documents
•General terms and conditions *
•Catalog data sheet for purchased product *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.2 Warranty
The warranty is valid for:
•24 months from delivery date from the production facility or
•50,000 cycles for VERO-S clamping systems WDM -5X for use as intended under the
following conditions:
•Observance of the applicable documents
•Observance of the ambient conditions and operating conditions
•Observance of the specified care and maintenance instructions
Parts touching the workpiece and wearing parts are not part of the warranty.
* One cycle comprises one complete clamping procedure (“opening”and “closing”).
1.3 Scope of Delivery
•Direct workpiece clamping module
oBasic module WDM-5X_BM 80-75
oBasic module WDM-5X_BM 80-100
oBasic module WDM-5X_BM 80-125
oBasic module WDM-5X_BM 80-150
oBasic module WDM-5X_BM 80-175
oBasic module WDM-5X_BDM 80-125
oBasic height extension WDM-5X—BP 235-235-50
oBasic height extension WDM-5X—BP 270-250-36
oStacking module WDM-5X-SM 80-75
oStacking module WDM-5X-SM 80-100
oStacking module WDM-5X-SM 80-125
oStacking module WDM-5X-SDM 80-125
oReduction adapter SBA-VL-P 50-M16
oReduction adapter SBA-VL-PA 50-M16
oReduction adapter SBA-VL 25-M12
oHeight-adjustable adapter SBA-HE 50-75
oPlane grip adapter SBA-VLK 75-M10
oCollet chuck adapter SBA-SEZ ER50-100

General
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•Assembly and Operating Manual (ID no. 1404624)
•Accessory pack
oWDM-5X_BM 80-75: 2 mounting screws M12 x 35
oWDM-5X_BM 80-100: 2 mounting screws M12 x 35
oWDM-5X_BM 80-125: 2 mounting screws M12 x 45
oWDM-5X_BM 80-150: 2 mounting screws M12 x 45
oWDM-5X_BM 80-175: 2 mounting screws M12 x 45
oWDM-5X_BDM 80-125: 2 mounting screws M12 x 45
oWDM-5X—BP 235-235-50: (without accessory kit)
oWDM-5X—BP 270-250-36: (without accessory kit)
oWDM-5X-SM 80-75: (without accessory kit)
oWDM-5X-SM 80-100: (without accessory kit)
oWDM-5X-SM 80-125: (without accessory kit)
oWDM-5X-SDM 80-125: (without accessory kit)
oSBA-VL-P 50-M16: (without accessory kit)
oSBA-VL-PA 50-M16: (without accessory kit)
oSBA-VL 25-M12: 1 clamping pin SBA 16, 1 mounting screw M12 x 75
oSBA-VL 50-M12: 1 clamping pin SBA 16, 1 mounting screw M12 x 100
oSBA-HE 50-75: 1 clamping pin SBA 20
oSBA-VLK 75-M10: (without accessory kit)
oSBA-SEZ ER50-100: clamping pin SBA 20
1.4 Accessories
(see catalog or data sheets when ordering separately)
Clamping pin type SBA 40, SBB 40, SBC 40
swing bolt PDSC M16
fitting screw PSC Ø12 and PSC Ø16
clamping pin type SPA 40, SPB 40, SPC 40, SPG 40
positioning arbor
Allen wrench
torque wrench

Basic safety instructions
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2 Basic safety instructions
2.1 Appropriate use
The clamping systems VERO-S WDB 80 are intended for clamping workpieces and devices
on machine tools and other suitable technical devices. This is implemented via modular
components that can be combined for workpiece direct clamping, taking into account the
defined technical data.
•The clamping systems may only be used on the basis of their technical data.
•The clamping systems are intended for industrial applications.
•Appropriate use of the product includes compliance with all instructions in
this manual.
2.2 Inappropriate use
The VERO-S WDM 80 clamping system is not being used as intended if, for example:
•it is used as a pressing tool, a toolholder, a load-handling device or as lifting
equipment.
•It is used for turning applications without consulting SCHUNK.
•It is used in working environments that are not permissible.
•People work on machines or technical equipment that do not comply with the
EC Machinery Directive 2006/42/EC, disregarding the applicable safety regulations.
•The technical data specified by the manufacturer are exceeded during usage.
2.3 Structural changes
Implementation of structural changes
Modifications, changes or reworking, e.g. additional threads, holes, or safety devices due to
conversions, could damage the product or impair its functionality or safety.
•Structural changes should only be made with the written approval of SCHUNK.

Basic safety instructions
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2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and damage the product or cause
it to malfunction.
•Use only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating
conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product unsafe, leading to the
risk of serious injuries, considerable material damage and/or a significant reduction to the
product's life span.
•Make sure that the product is only used within its defined application parameters.
•Make sure that the product is a sufficient size for the application.
•Make sure that the contact surfaces of the interface are always clean. Make
absolutely sure that no chips of any kind can enter the interface and that the
interface does not fill with cooling emulsion, which is particularly possible with
vertical alignment of the clamping pin axis. The best way to ensure both of these
requirements is to use the SDE protection covers. If the interface should fill with
cooling emulsion, the interface can be dried out in opened state.
•Only use high-quality cooling emulsions with anti-corrosive additives during
processing.
2.6 Personnel qualification
Work on the product by inadequately qualified personnel can lead to serious injuries and
considerable material damage.
•Order all work to be performed only by appropriately qualified personnel.
•Personnel must have read and understood the complete manual before beginning
any work on the product.
•Observe national accident prevention regulations and the general safety notes.

Basic safety instructions
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The following personnel qualifications are required for the various types of work on the
product:
Qualified electrician:
Electricians have professional training, knowledge, and experience that equip them to work
on electrical systems, recognize and avoid potential dangers, and they know the relevant
standards and regulations.
Specialist personnel:
Specialist personnel have the specialized training, knowledge, and experience to perform
the tasks entrusted to them, to recognize and avoid potential dangers, and know the
relevant standards and instructions.
Instructed person:
Instructed persons have been instructed by the user regarding the tasks entrusted to them
and the potential dangers of inappropriate behavior.
Manufacturer's service personnel:
The manufacturer's service personnel have the specialized training, knowledge, and
experience to perform the work entrusted to them and to recognize and avoid potential
dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against danger which may interfere
with their health or safety at work.
•When working on and with the product, observe the occupational health and safety
regulations and wear the required personal protective equipment.
•Observe the valid safety and accident prevention regulations.
•Wear protective gloves to guard against sharp edges and corners or rough surfaces.
•Wear heat-resistant protective gloves when handling hot surfaces.
•Wear protective gloves and safety goggles when handling hazardous substances.
•Wear close-fitting protective clothing and also wear long hair in a hairnet when
dealing with moving components.