Schwinn 431 User manual

Do not print this page

©2007. Nautilus, Inc. All Rights Reserved. Schwinn is a registered trademark. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Dr., Vancouver, WA 98683

ELLIPTICAL
ASSEMBLY GUIDE
ASSEMBLY GUIDE 001-7077-072809C

1
CONTENTS
Table of Contents
Hardware ................................................................................................2
Exploded View .......................................................................................4
Parts List .................................................................................................5
Assembly Instructions ..........................................................................6
Important Contact Numbers ...............................................................19
ATTENTION!
When unpacking the box, please inspect all styrofoam and
packaging before discarding.
Some parts are packaged on the outside of the
styrofoam packaging.

HARDWARE
2
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged com-
ponents, please contact Schwinn at 1.800.864.1270.
M8 x 15L
BUTTON HEAD (32)
M8 x 20L
BUTTON HEAD (4)
M8 x 20L HEX HEAD
THREAD LOCK (4)
M8 WASHER
WIDE (4)
M5 x 10L
PHILLIPS HEAD (4)
M8 WASHER
REGULAR (36)
M8 WASHER
LOCKING (40)
M8 x 25L FLAT HEAD
THREAD LOCK (6)
ALLEN WRENCH (1)
COTTER PIN (2)
END CAPS (2)
WRENCHES (2)
STAPLEDTOTHE HARDWARE CARD
M8 WAVE
WASHER (2)

3
HARDWARE
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged com-
ponents, please contact Schwinn at 1.800.864.1270.
M8 x 15L
BUTTON HEAD (32)
M8 x 20L
BUTTON HEAD (4)
M8 x 20L HEX HEAD
THREAD LOCK (4)
M8 WASHER
WIDE (4)
M5 x 10L
PHILLIPS HEAD (4)
M8 WASHER
REGULAR (36)
M8 WASHER
LOCKING (40)
M8 x 25L FLAT HEAD
THREAD LOCK (6)
ALLEN WRENCH (1)
COTTER PIN (2)
END CAPS (2)
WRENCHES (2)
STAPLEDTOTHE HARDWARE CARD

EXPLODED VIEW
4
ITEM QTY.
DESCRIPTION
A1
Schwinn 431 Hardware Cards
B1
SWN 431 ASSEMBLY MANUAL
C1
Main Frame Assembly
D1
Console Handle Assembly
E1
Cup holder
F2
Pivot shoulder cover
G2
Movement arm wire cover
H1
Console mast cover
I1
Console Mast Assembly
J1
Left Foot Assembly
K1
Right Foot Assembly
L1
Upper Right Handlebar Assembly
M1
Upper Left Handlebar Assembly
N1
Lower Left Handlebar Assembly
O1
Lower Right Handlebar Assembly
P1
Front Stabilizer Assembly
Q1
Rear Stabilizer Assembly
R1
Right Leg Assembly
S1
Left Leg Assembly
T1
130/230/430 Console Assembly
U1
AC Adaptor, 9V - 500ma
V2
Extrusion Assembly
W2
Foot Mount Plate
X1
Arm Pivot Rod
Y2
45 mm Round Cover
Z1
Extrusion Handlebar Assembly
Z
Q
P
J
A
B
U
S
W
W
Y
F
G
N
V
M
E
T
D
H
I
X
O
F
G
L
KYRC
EXPLODED VIEW

5
HARDWARE
5
PARTS LIST
PARTS LIST
Ref. Description Qty
A SCHWINN 431 HARDWARE CARDS 1
B SCHWINN 431 ASSEMBLY MANUAL 1
C MAIN FRAME ASSEMBLY 1
D CONSOLE HANDLE ASSEMBLY 1
E CUP HOLDER 1
F PIVOT SHOULDER COVER 2
G MOVEMENT ARM WIRE COVER 2
H CONSOLE MAST COVER 1
I CONSOLE MAST ASSEMBLY 1
J LEFT FOOT ASSEMBLY 1
K RIGHT FOOT ASSEMBLY 1
L UPPER RIGHT HANDLEBAR ASSEMBLY 1
M UPPER LEFT HANDLEBAR ASSEMBLY 1
N LOWER LEFT HANDLEBAR ASSEMBLY 1
O LOWER RIGHT HANDLEBAR ASSEMBLY 1
P FRONT STABILIZER ASSEMBLY 1
Q REAR STABILIZER ASSEMBLY 1
R RIGHT LEG ASSEMBLY 1
S LEFT LEG ASSEMBLY 1
T 131/231/431 CONSOLE ASSEMBLY 1
U 110VAC Adaptor, 9V - 1A 1
V EXTRUSION ASSEMBLY 2
W FOOT MOUNT PLATE 2
X ARM PIVOT ROD 1
Y 45 mm ROUND COVER 2
Z EXTRUSION HANDLEBAR ASSEMBLY 1

ASSEMBLY INSTRUCTIONS
6
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process.
By using these principles, you can simplify each process and save
yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: “Righty tighty, lefty loosey.”

7
ASSEMBLY INSTRUCTIONS
Step 1 Install Rear Stabilizer and Extrusion Handlebar
Parts:
• Two Extrusion Assemblies (Ref. V)
• Rear Stabilizer (Ref. Q )
• Extrusion Handlebar Assembly (Ref. Z)
Tools:
• Supplied Allen Wrench
1-1 Attach, but do not tighten, the Extrusion Assemblies (Ref V)
to the Rear Stabilizer Assembly (Ref Q) using twelve
M8x15L button head (Ref 1) twelve M8 washers locking
(Ref 5) and twelve M8 washers regular (Ref 3).
1-2 Attach the Extrusion Handlebar Assembly (Ref Z) to the Extrusion
Assemblies using two M8x15L button head (Ref 1),
two M8 washers locking (Ref 5) and two M8 washers regular
(Ref 3).
1-3 Completely tighten all of the hardware.
V
Q
Z
1
3
3
3
1
5
5
5