Schwinn 450 Elliptical User manual

ASSEMBLY MANUAL / OWNER’S MANUAL
Manual en Español Latino Americano:
http://www.schwinnfitness.com
450

2
Important Safety Instructions - Assembly 3
Safety Warning Labels / Serial Number 4
Specifications 5
Before Assembly 5
Parts 6
Hardware 7
Tools 7
Assembly 8
Moving the Machine 21
Leveling the Machine 22
Important Safety Instructions 23
Features 24
Console Features 25
Remote Heart Rate Monitor 27
Operations 30
Adjustments 31
Initial Setup 33
Quick Start / Manual Program 33
Guest User / Profile Program 33
User Setup Mode 34
Profile Programs 38
Fitness Test 39
Heart Rate Control Workout 39
Distance Goal Workout 40
Results/Cool Down Mode 40
Pausing or Stopping 41
User Statistics 41
Console Setup Mode 43
Maintenance 45
Troubleshooting 48
Nautilus, Inc., (800) NAUTILUS / [phone], www.NautilusInc.com - Customer Service: North America
[phone], [email protected] | outside U.S. +01-360-859-5180, [email protected] |
Printed in China | © 2011 Nautilus, Inc., All rights reserved. ™ and ® indicate a trademark or registered
trademark. Nautilus, Inc. (www.NautilusInc.com) trademarks include NAUTILUS®, BOWFLEX®, SCHWINN®
and UNIVERSAL® and respective logos. Other trademarks are the property of their respective owners
TABLE Of CONTENTS
To validate warranty support, keep the original proof of purchase and record the following information:
Serial Number __________________________
Date of Purchase ____________________
To register your product warranty , go to: www.SchwinnFitness.com/register
Or call 1 (800) 605–3369.
If you have questions or problems with your product, please call 1 (800) NAUTILUS (628–8458).

3
IMpORTANT SAfETY INSTRUCTIONS
-ASSEMBLY
This icon means a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Obey the following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly instructions.
• Keepbystandersandchildrenawayfromtheproductyouareassemblingatalltimes.
• Donotconnectpowersupplytothemachineuntilinstructedtodoso.
• Donotassemblethismachineoutdoorsorinawetormoistlocation.
• Makesureassemblyisdoneinanappropriateworkspaceawayfromfoottrafficandexposure
to bystanders.
• Somecomponentsofthemachinecanbeheavyorawkward.Useasecondpersonwhen
doing the assembly steps involving these parts. Do not do steps that involve heavy lifting or
awkward movements on your own.
• Setupthismachineonasolid,level,horizontalsurface.
• Donottrytochangethedesignorfunctionalityofthismachine.Thiscouldcompromisethe
safety of this machine and will void the warranty.
• Ifreplacementpartsarenecessary,useonlygenuineNautilus®replacement parts and
hardware. Failure to use genuine replacement parts can cause a risk to users, keep the
machine from operating correctly and void the warranty.
• Donotuseuntilthemachinehasbeenfullyassembledandinspectedforcorrectperformance
in accordance with the Manual.
• ReadandunderstandthecompleteManualsuppliedwiththismachinebeforefirstuse.Keep
the Manual for future reference.
• Doallassemblystepsinthesequencegiven.Incorrectassemblycanleadtoinjuryorincorrect
function.

4
SAfETY WARNINg LABELS ANd
SERIAL NUMBER
FCC Compliance
Changesormodificationstothisunitnotexpresslyapprovedbythepartyresponsiblefor
compliancecouldvoidtheuser’sauthoritytooperatetheequipment.
The power supply complies with part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Note: This power supply has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protectionagainstharmfulinterferenceinaresidentialinstallation.Thisequipmentgenerates,
usesandcanradiateradiofrequencyenergyand,ifnotinstalledandusedinaccordancewith
the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this
equipmentdoescauseharmfulinterferencetoradioortelevisionreception,whichcanbedetermined
byturningtheequipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyone
or more of the following measures:
  •Reorientorrelocatethereceivingantenna.
  •Increasetheseparationbetweentheequipmentandreceiver.
  •Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthe
receiver is connected.
  •Consultthedealeroranexperiencedradio/TVtechnicianforhelp.
•
•
•
•
•
•
300lbs. (136kg).
Keep children away.
Prior to use, read and understand the
Owners Manual.
Injury or death is possible if Caution is not
used while using this machine.
The maximum user weight for this
machine is 300 lbs (136 Kg).
Replace any “Caution” “Warning” or
“Danger” label that is illegible, damaged,
or removed.
This machine is for home use only.
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•
•
•
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REVISIONS
ECO REVISION REV DESCRIPTION APPROVED DATE
TITLE.
PART NO.
REV.
SHEET 1 OF 1 SCALE: 1:1
DO NOT SCALE DRAWING
1. ALL ITEMS MUST BE RoHS COMPLIANT
2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.
3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.
4. ALL MACHINES SURFACES Ra 3.2 uM.
5. ALL APPLICABLE NAUTILUS STANDARDS AND
SPECIFICATIONS APPLY.
6. ALL DIMENSIONS ARE IN MILLIMETERS
7. ALL DUAL DIMENSIONS ARE IN INCH
UNLESS OTHERWISE SPECIFIED:
METRIC
THIRD ANGLE
PROJECTION
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M - 1994
2.5
1.5
0.75
0.25
1°
X.
X.X
X.XX
X.XXX
ANGULAR
C
SIZE
This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights.
TOLERANCES.
DRAWN
DESIGNED
DATE
METRIC_C_REV G
NAUTILUS, INC.
16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683
LIFECYCLE
7-22-10
APPROVALS
- -
- - - -
WARRANTY ITEM:
A RELEASED
NPI 13149 DLOVELY 7-22-10
D.LOVELY
D.LOVELY
07 /22 / 2010
D.LOVELY
A
004-0930
CRUSH WARNING
21.78mm
54.8mm
MATERIAL.
COLOR.
DIE LINE
PMS 152
PMS 109
BLACK
WHITE
Labels must be created from an agency approved tamper proof labeling system
such as "UL Recognized component marking and labeling system (example: UL PGGU2) or equivalent.
Label and adhesive must be rated for surface it is applied to (painted metal or ABS plastic),
Label and adhesive must be rated for 60 degrees C minimum. Labels must meet UL 1647 Permanence of Marking Test.
•
•
•
•

5
SpECIfICATIONS
Before Assembly
Select the area where you are going to set up and operate your machine. For safe operation, the
locationmustbeonahard,levelsurface.Allowaworkoutareaofaminimum74.1”x118.4”(188.2
cmx300.7cm).Besurethattheworkoutspaceyouareutilizinghasadequateheightclearance,
takingintoconsiderationtheheightoftheuserandthemaximuminclineoftheellipticalmachine.
Basic Assembly Tips
Follow these basic points when you assemble your machine:
• Read and understand the “Important Safety Instructions” before assembly.
• Collect all the pieces necessary for each assembly step.
• Using the recommended wrenches, turn the bolts and nuts to the right (clockwise) to tighten,
and the left (counterclockwise) to loosen, unless instructed otherwise.
• When attaching 2 pieces, lightly lift and look through the bolt holes to help insert the bolt
through the holes.
• Theassemblyrequires2people.
Maximum User Weight: 300 lbs. (136 kg)
Maximum Inclined Pedal Height: 19 inches
Power Requirements:
Operational Voltage: Operational Voltage 9VDC
Operating Current: 1500 mA
Regulatory Approvals:
AC Power Adapter: UL listed, CSA certified (or
equivalent),Rated120V60Hz
Input, 9VDC, 1500mA Out-
put. Class 2 or LPS.
68.3”
(173.6 cm)
26.1”
(66.3 cm)
70.4”
(178.9 cm)

6
A decal has been applied to all right (“ R ”) and left (“ L ”) parts to assist with assembly.
Item Qty Description Item Qty Description
1 1 Console 10 1 Rail Assembly ( *)
2 1 Arm Pivot Rod 11 1 AC Adapter
3 1 Console Mast 12 1 Left Leg
4 1 Static Handlebar 13 1 Left Pedal
5 1 Upper Right Handlebar Arm 14 1 Lower Left Handlebar Arm
6 1 Right Pedal 15 1 Front Stabilizer
7 1 Lower Right Handlebar Arm 16 1 Upper Left Handlebar Arm
8 1 Frame 17 1 MP3 Cord (not shown)
9 1 Right Leg
( *) Do not cut Shipping Zip-Tie until instructed.
pARTS
1
3
2
45
6
7
9
10
8
12
13
14
16
15
11

7
Tools
Included Not Included
4 mm
6 mm
6 mm (long)
Item Qty Description Item Qty Description
A 8 FlatHeadHexScrew,M8x1.25x20 K24 Lock Washer, M8
B 2 Plate, Pedal L 2 Lock Nut, M8
C 6 Cap, Small M 4 HexScrew,M8x1.25x25
D 8 ButtonHeadHexScrew,M8x1.25x20 N 2 Wide Washer, 38mm
E 2 FlatHeadHexScrew,M8x1.25x14 O 2 Sleeve
F 12 ButtonHeadHexScrew,M8x1.25x16 P 4 Cap, Large
G 4 ButtonHeadHexScrew,M6x1.0x14 Q 2 Wave Washer
H 4 Flat Washer, M6 R 4 Lock Nut, M6
I 2 ButtonHeadHexScrew,M8x1.25x70 S 2 Wide Washer, M8
J 14 Curved Washer, M8 T 10 Flat Washer, M8
(recommended)
HARdWARE / TOOLS
10 mm
13mm(x2)
#2
A B C D E F G H I J K L
M N O P Q R S T

8
1. Attach Front Stabilizer to Frame
ASSEMBLY
5
8
6mm

9
10
6mm
2. Attach Rail Assembly to Frame Assembly
NOTICE : Do not cut Shipping Zip-Tie until instructed. Do not fully tighten this hardware.

10
3. Tilt the Frame Assembly and Secure the Rail Assembly
The machine may be moved by one or more persons depending on their physical abilities and
capacities. Make sure that you and others are all physically fit and able to move the machine
safely.
NOTICE :Thissteprequiresatleasttwopeople.Fullytightenallhardwarefromprevioussteps.
X2
E
6mm

11
4. Cut the Shipping Zip-Tie and Inspect the Rail Assembly
Note: Be sure the Incline is lowered on the Rail Assembly. If not, follow the procedure to
release the Incline Assembly on page 32.

12
5. Connect the Console Mast
NOTICE : Align the clips on the cable connectors and make sure the connectors lock. Do
not crimp Console Cable.
3
X6
FKJ
C
6mm (long)

13
6. Attach Arm Pivot Rod and Lower Handlebar Arms to Frame Assembly
7
14
N
K
M
P
2
X2
13 mm
Q
X2
13 mm

14
7. Attach Legs to Frame Assembly
12
9
P
M
X2
KS
13 mm

15
8. Attach Left Pedal to Frame Assembly
NOTICE : Repeat step on opposite side with the Right Pedal (Item 6).
I
T
L
T
6mm
13
B
T
K
F
X3
6mm
O

16
9. Attach and Adjust the Upper Handlebar Arms to Frame Assembly
NOTICE : To adjust the Upper Handlebar Arms, loosen the adjustment knob on the end. Fully
tighten the adjustment knob to secure the Arm in the new position.
Make sure the Upper Handlebar Arms are secure before you exercise.
16 5
D
K
J
6mm
X8

17
10. Attach Static Handlebar to Frame Assembly
NOTICE : Do not crimp Console Cable.
G
H
4
X4
4mm
X4
10 mm
R

18
11. Remove Hardware from Console
NOTICE : Do not crimp the cable.
Note: Hardware is pre-installed *.
#2
1
*
X4

19
12. Connect Cables and Attach Console to Frame Assembly
NOTICE : Align the clips on the cable connectors and make sure the connectors lock. Do not
crimp cables.
#2
*
X4

20
13. Connect AC Adapter to Frame Assembly
13
14. Final Inspection
Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for correct performance
in accordance with the Owner’s Manual.