Sealey ES200 User manual

INSTRUCTIONS FOR MODEL: ES200
UNDER VEHICLE ENGINE SUPPORT
+ ADAPTORS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
ES200, ES200-01 to 29 - 3 - 220207
1. SAFETY INSTRUCTIONS
The ES200 together with its associated adaptors supports or raises the engine from underneath during maintenance operations without the use
of a trolley jack or conventional over-engine support beam. It allows unimpeded access to the engine from above and also permits safe
movement of the vehicle whilst the engine is raised. Vehicle specific adaptor sleeves mount onto the vehicle structure and the base unit is then
attached to the sleeve. The engine is raised by a screw adjusted pad. The unit is ideal for rapid and safe cambelt changes, engine mount
replacement, transmission removal, etc. The adaptor sleeves shown below are not supplied with the base unit and must be ordered separately.
2. INTRODUCTION & APPLICATIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
ES200 BASE UNIT with locking pin
and two-part end clamp.
(Adaptors must be ordered
separately from the base unit.)
ES200-01 ES200-02 ES200-03
ES200-04 ES200-05
FORD GALAXY, SEAT ALHAMBRA,
VW SHARAN
CITROEN BERLINGO,
PEUGEOT 406, PARTNER
FORD FOCUSAUDI A3, SEAT LEON, SKODA OCTAVIA,
VW GOLF 4, BEETLE
PEUGEOT 206, 307
FORD FUSION, FIESTA
FORD C-MAX
!WARNING! Before use, ensure that the vehicle handbrake is on and that you have safe access to the underside of the vehicle.
!WARNING! Before use, ensure that the cross member on the underside of the vehicle to which you will mount the engine support
is structurally sound and undamaged. Do not proceed if you are doubtful about the condition of the mounting area.
"Maintain the engine support in good condition (use an authorised service agent).
"Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
"Ensure that there is adequate lighting.
#DO NOT attempt to modify another adaptor to fit.
#DO NOT use the engine support if damaged.
#DO NOT make any modifications to the engine support.
#DO NOT operate the engine support when you are tired or
under the influence of alcohol, drugs or intoxicating medication.
#DO NOT use the engine support for a task it is not designed to perform.
#DO NOT allow untrained persons to operate the engine support.
#DO NOT attempt to use an adaptor that does not fit properly.
"Ensure that the floor beneath is not slippery and wear non-slip shoes.
"Keep children and unauthorised persons away from the work area.
ES200-06
ES200-07
AUDI A3, SEAT ALTEA, TOLEDO,
SKODA OCTAVIA 2004, VW GOLF 5
VW LUPO
ES200-08 ES200-10

ES200-11 ES200-12
ES200-14 ES200-15 ES200-16
ES200-17
ES200-13
ES200-18 ES200-19
CITROEN JUMPY, PEUGEOT
EXPERT/806
CITROEN PICASSO, XANTIA, XSARA, ZX
CITROEN C4
CITROEN C8, PEUGEOT 608
CITROEN C5
PEUGEOT 607 SEAT IBIZA 02 ON, SKODA FABIA,
VW POLO
FORD FIESTA DIESEL (2005 on)
ES200-20
GM ZAPHIRA B PETROL (2005)
ES200-21
GM VECTRA C DIESEL,
SAAB 9-3 DIESEL (2005 on)
ES200-22
PEUGEOT BOXER,CITROEN JUMPER,
FIAT DUCATO
ES200-23
GM VECTRA PETROL
ES200-24
FIAT GRANDE PUNTO
ES200-25
FIAT STILO 1.6 PETROL
PEUGEOT 407
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
ES200, ES200-01 to 29 - 3 - 220207

01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
ES200, ES200-01 to 29 - 3 - 220207
ES200-29
VW TRANSPORTER
ES200-26
ALFA ROMEO 159 DIESEL (2006 ON)
ES200-27
GM ZAPHIRA A/ ASTRA 1.6 PETROL
ES200-28
FIAT DOBLO

3.4 Remove the locking pin from the base unit and insert the base unit itself into the
open end of the adaptor as shown in fig.C and slide it in until the holes in the sides of
the base unit are aligned with the holes in the sides of the adaptor.
3.5 Insert the locking pin through both the adaptor and the base unit and secure it with
the ‘R’ clip provided on the chain, fig.D.
3.6 Rotate the ‘T’ handle clockwise until the lifting pad is in contact with the engine sump
as shown in fig.E. Guide the pad onto the sump to ensure that its full surface area is
in contact with the engine.
3.7 If the unit is being used to support the engine only, do not over tighten the ‘T’ handle
as this will put a strain on the engine mountings.
3.8 If the unit is being used to raise the engine then the engine mountings must be
released before turning the ‘T’ handle further.
4.1 Keep the engine support clean and wipe off any oil or grease.
4.2 Lubricate the ‘T’ handle thread occasionally with a copper based grease.
4.3 Before each use check condition of main unit and adaptors. If any parts are damaged
in any way they should not be used.
4. MAINTENANCE
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
CD
E
3. OPERATING INSTRUCTIONS
!WARNING! Before use, ensure that the vehicle handbrake is on and that you have safe access to the underside of the vehicle.
!WARNING! Before use, ensure that the cross member on the underside of the vehicle is structurally sound and undamaged. Do
not proceed if you are doubtful about the condition of the mounting area.
3.1. Obtain the correct adaptor for the vehicle you are working on. Do not attempt to use an adaptor that does not fit properly and do not
attempt to modify another adaptor to fit.
3.2. Looking form the front of the vehicle place the hook portion of the adaptor over the cross member near to the engine. The adaptor
should be positioned facing front to back along the length of the vehicle as shown in fig.A.
3.3 Lock the adaptor onto the vehicle cross member using the clamp and screw knob as shown in fig.B. If necessary move the adaptor
sideways slightly on the cross member in order to get a good fit. Tighten the clamp ensuring that it is in contact with the cross member
and the adaptor cannot move.
AB
ES200, ES200-01 to 29 - 3 - 220207