Sealey 3200CXQP User manual

Ensure that the jack is in good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
Locate the jack in a suitable, well lit work area.
Keep work area clean and tidy and free from unrelated materials.
Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
Place chocks behind wheels of vehicle (but ensure wheels of jack can move freely).
Ensure the vehicle handbrake is engaged, engine/motor is switched off and transmission is in gear or 'Park'.
Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
Only place jack under those lifting points recommended by the vehicle manufacturer (see vehicle handbook).
Ensure there are no passengers in the vehicle.
Ensure all non-essential persons keep a safe distance whilst the jack is in use.
Check the lifting point is stable and centred on the jack saddle.
Ensure the jack wheels are free to move and that there are no obstructions.
 DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
Ensure there are no persons or obstructions beneath the vehicle before lowering.
Use a qualified person to maintain or repair the jack hydraulic system.
DO NOT operate the jack if you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DO NOT operate the jack if damaged.
 DO NOT allow untrained persons to operate the jack.
 DO NOT exceed the rated capacity of the jack.
 DO NOT work under the vehicle until axle stands of suitable capacity have been correctly positioned.
 DO NOT use the jack for purposes other than that for which it is designed.
 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only. (Sealey Part No: HJO500MLS or HJO5LS)
 DO NOT adjust the safety overload valve.
 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
 DO NOT allow the vehicle to move while supported by the jack and DO NOT use the jack to move the vehicle.
When not in use store jack, fully lowered, in a safe, dry, childproof area.
 WARNING! It is very dangerous to go under a vehicle which is supported by a jack even if additional supports are used. DO NOT go under
a vehicle unless it is supported by adequately rated axle stands.
 IMPORTANT! Ensure that you can see the saddle and jacking point throughout the jacking operation in case there is any relative
movement.
3.1. Line up the holes in the two piece handle and fasten with the assembly screw.
3.2. Loosen location bolt at the side of the handle base. Insert jack handle and tighten the bolt.
Your new Trolley Jack is produced and manufactured to a high standard of dependability and will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY PRECAUTIONS
3. ASSEMBLY
4.1. Before first use.
4.1.1. Before using the jack, purge hydraulic circuit in order to eliminate any air in the system
by turning the handle anti-clockwise to open, and pumping 8 or 9 times (fig.1).
4.1.2. Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times
to distribute the oil. Thoroughly lubricate all moving parts.
4.2. General jacking.
WARNING! Before lifting ensure you read, understand and apply Section 1 safety
instructions.
4.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which
the jack is to stand is level and solid (not tarmacadam).
4.2.2. Position the jack saddle under the vehicle manufacturer’s recommended lifting point.
4.3. Jacking the vehicle.
4.3.1. Turn the handle clockwise to close the valve, pump the handle one full stroke and the “Rocket Lift” will raise the saddle sufficiently to
make contact with the vehicle’s jacking point. Once weight is on the saddle, the jack will operate conventionally. Continue pumping the
handle up and down using maximum strokes until the vehicle reaches the working height.
4.3.2. Should the jack become overloaded, a safety excess pressure valve will open, and stop the jack from lifting the vehicle further.
4.3.3. Once the required height is reached, place suitable capacity axle stands under the vehicle to support the load.
4. OPERATING INSTRUCTIONS
fig.1
Specification:
Capacity . . . . . . . . . . . . . . . . . 3.2tonne Max. Chassis Height........... 163mm Replacement Rubber Jack Pad. . . . . . . . . SSP223
Min. Saddle Height..........145mm Length..................... 690mm
Max. Saddle Height .........504mm Weight.........................36kg
2. INTRODUCTION & SPECIFICATION
2.1. Polyurethane wheels for increased manoeuvrability and prevents damage to workshop floor. Single piece hydraulic unit with heavy base
design. Integral American cog-type release mechanism and two-piece handle which is fitted with protective sleeve to help prevent
damage to vehicle bodywork during use. Super Rocket Lift feature brings lifting arm straight into contact with jacking point. Integral
saddle pads provides protection for the jacking point. Heavy-duty castor wheels and 55mm wide front wheels for even load distribution.
Original Language Version 3200CXQP Issue: 1 - 09/09/11
INSTRUCTIONS FOR:
TROLLEY JACK 3.2TONNE
ROCKET LIFT PU WHEELS
MODEL No: 3200CXQP

IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
5.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove the handle to inactivate jack.
5.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
5.3. To check the oil level, fully lower the jack. Remove filler plug. The correct oil level should be approximately 5mm below the filler
opening. If oil level is low, fill as required, then pump unloaded Jack 8 or 9 times to expel air and refit the oil fill plug.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL. (Sealey Part No: HJO500MLS or HJO5LS)
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid as this may cause serious damage to the jack
and will invalidate the warranty!
5.4. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump, saddle, lifting arm,
frame and all parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take
necessary action to remedy the problem. DO NOT use the jack if believed to have been subjected to abnormal load or shock.
Inspect and take appropriate action.
5.5. Every three months remove the locking rings on the castor wheels and lubricate the ball bearings with grease.
5.6. After a year of extensive use, the oil should be replaced in order to extend the life of your equipment. To drain the oil, lay the jack on its
side, remove the oil filler cap and allow to drain into a suitable container. Make sure that no dirt is allowed to enter the hydraulic
system. See 5.3. for refill instructions.
5.7. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and telephone number of your local
agent. If Jack is under guarantee please contact your dealer.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the jack and the oil according to local regulations.
5. MAINTENANCE
6. TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift
the load
Jack does not lift
high enough or
feels “spongy”
Jack lifts poorly
Jack lifts but will
not hold load
Jack will not
lower completely
Jack does not
lower at all
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
5) Clean and replace oil
6) Replace packing
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
4) Check and close release valve
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm to it’s full
height by hand. Open the release valve to lower arm
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
1) Check and fully open release valve
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves
malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted
due to overloading/poor positioning
4) Air in system
5) Release valve partially open
6) Jack spring damaged
1) Release valve still closed
4.4. Lowering the vehicle
 SAFETY WARNING! Always lower in a slow and controlled manner and ensure there are no persons or obstacles beneath the vehicle,
or in the path of its descent.
4.4.1. Turn the handle very slowly anti-clockwise to open the valve.
4.4.2. The lowering speed is controlled by the amount the handle is turned. Lower carefully and avoid any sudden release.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version 3200CXQP Issue: 1 - 09/09/11
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to
www.sealey.co.uk, email [e-mail] or phone [phone].