Sealey 2200HL.V4 User manual

2TONNE HIGH LIFT LOW ENTRY TROLLEY
JACK
MODEL NO: 2200HL.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement
of damaged parts.
9Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
9Locate the jack in a suitable, well lit, work area.
9Keep work area clean and tidy and free from unrelated materials.
9Use jack on a level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
9Place suitable wheel chocks under wheels of the vehicle.
9 Ensurethevehiclehandbrakeisengaged,engineisswitchedo󰀨andtransmissionisingear(or“Park”if 
automatic).
9Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for
vehicle tilting.
9Ensure there are no passengers in the vehicle.
9Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9 Onlyplacejacksaddleunderthoseliftingpointsrecommendedbythevehiclemanufacturer(seevehicle 
handbook).
9Check the lifting point is stable and centred on the jack saddle.
9Ensure the jack wheels are free to move and that there are no obstructions.
9Use suitable capacity axle stands under the vehicle before proceeding with any task.
9Ensure there are no persons or obstructions beneath the vehicle before lowering.
9 Useaqualiedpersontomaintainorrepairthejackhydraulicsystem.
9When not in use store jack, fully lowered, in a safe, dry, childproof area.
8DANGER: Use the jack for lifting only.
8DO NOT use for supporting the lifted load.
8DO NOT operate the jack if damaged.
8DO NOT allow untrained persons to operate the jack.
8DO NOT exceed the rated capacity of the jack.
8DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
8DO NOT jack the vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle until axle stands have been correctly positioned.
8DO NOT use the jack for purposes other than that for which it is intended.
8DO NOTtopupthehydraulicsystemwithbrakeuid.Usehydraulicjackoilonly.
8DO NOT adjust the safety overload valve.
2. INTRODUCTION
High lift jack arm with incredibly low access height of just 80mm. Fitted with quick lift foot pedal and dead man’s control. Heavy-duty long steel
chassis with wide wheelbase provides inherent stability and easy access to deep set jacking points. Fitted with one-piece hydraulic unit with
built-in safety overload protection.
3. SPECIFICATION
Model No:............................................................ 2200HL.V4
Capacity:..................................................................... 2tonne
Consumable Parts: ..........................Rubber Jack Pad - JP01
Length:....................................................................... 950mm
Maximum Chassis Height: ......................................... 220mm
Maximum Saddle Height: ........................................... 805mm
Minimum Saddle Height: .............................................. 80mm
4. ASSEMBLY
4.1. Loosen locating bolt at the side of the handle base. Push handle into socket and re-tighten locating bolt, ensuring that it fits correctly in the
groove.
2200HL.V4 Issue 1 10/03/20
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear safety
footwear
1 3 5
2 4 R
TJL3
Chock
wheels
Never
exceed
jack capacity
Close
Raise
Lower
Lift & twist
to lower
OR
Use on a hard level floor
Apply
handbrake
www.sealey.co.uk
Use suitable axle stands
X2
Raise

5. OPERATION
5.1. Loosen locating bolt at the side of the handle base. Push handle into socket and re-tighten locating bolt, ensuring that it fits correctly in the
groove.
6. MAINTENANCE
IMPORTANT: Onlyfullyqualiedpersonnelshouldattemptmaintenanceorrepair.
6.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove the handle to deactivate the
jack.
6.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
6.3. CHECKING THE OIL LEVEL
6.3.1. Pumpthejacktoapproximatelyhalfheightandwiththehelpofanotherperson,upendthejack(i.e.sothattheramisverticaland
the jack is resting on the handle).
WARNING: Ensure that a second person remains to hold the jack stable in the upended position - DO NOT attempt this operation
unaided.
6.3.2. Removethellerpluglocatedontopoftheram.Correctoillevelisjustbelowtheloweredgeofthellinghole.
Approximate oil capacity - 0.3ltr.
IMPORTANT: DO NOToverllasthismaye󰀨ectthesmoothoperationofthejack.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOTusebrakeuidoranyuidotherthanhydraulicjackuid,asthismaycauseseriousdamagetothejackand
will invalidate the warranty!
6.4. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame
and all parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take the
necessary action to remedy the defect. DO NOT use the jack if it is believed to have been subjected to abnormal load or
shock load. Inspect and take appropriate action.
6.5.  Afteroneyeartheoilshouldbereplacedinordertoextendthelifeofthejack.Drainandrellviathellerplug.Makesurethatno
 dirtisallowedtoenterthehydraulicsystem.See6.3.forrellinstructions.
6.6. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service / repair
agents in most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice
and troubleshooting guidance.
If the jack is under guarantee please contact your stockist.
7. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the load 1. Overloaded
2. Oil level low
3. Release valve not correctly closed
4. Air in system
5. Piston rod not functioning
6. Packing worn or defective
1. Use jack with adequate capacity
2. Top up oil
3. Check and close release valve
4. Open release valve and pump the handle a few
times
5. Clean and replace oil
6. Replace packing
Jack does not lift high enough or feels
spongy
1. Oil level too high or too low
2. Worn seals
3. Air in system
4. Release valve not closed
1. Fill or remove excess oil
2. Return jack to local service agent
3. Open release valve and pump the handle a few
times. Close valve and retry
4. Check and close release valve
Jack lifts poorly 1. Pump packing or valves malfunctioning
2. Oil is dirty
3. Air in the system
1. Replace packing and/or replace valves
2. Replace oil
3.Open release valve and pump the handle a few
times. Close valve and retry
Jack lifts but will not hold load 1. Release valve partially open
2. Dirt on valve seats
3. Air in the system
4. Faulty seals
5. Packing worn or defective
1. Check and close release valve
2. Lower jack, close release valve. Place foot on
front wheel and pull up lifting arm to full height by
hand. Open the release valve to lower the arm
3. Open the release valve and pump the handle a
few times. Close valve and retry
4. Replace or contact local service agent
5. Replace packing
Jack will not lower completely 1. Unit requires lubrication
2. Piston rod bent or damaged
3. Jack frame/link system distorted due to
overloading/poor positioning
4. Air in system
5. Release valve partially closed
6. Jack spring damaged
1. Oil all external moving parts
2. Replace rod or contact local service agent
3. Replace damaged parts or contact local service
agent
4. Open release valve and pump handle a few times.
Close valve and retry
5. Check and fully open release valve
6. Replace spring or contact service agent
2200HL.V4 Issue 1 10/03/20
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on [e-mail] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
2200HL.V4 Issue 1 10/03/20
Original Language Version
© Jack Sealey Limited