Sealey Mc680e User manual

MOTORCYCLE LIFT 680KG CAPACITY

HEAVY-DUTY ELECTRO/HYDRAULIC

MODEL NO: MC680E

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to check the following:

Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and

all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical

products. You may obtain an RCD by contacting your local Sealey stockist.

If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable

Appliance Test) tested.

Electrical safety information, it is important that the following information is read and understood.

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.

Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the

correct fuse - see fuse rating in these instructions.

8DO NOT pull or carry the appliance by the power cable.

8DO NOT pull the plug from the socket by the cable.

8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or

is replaced immediately by a qualied electrician.

This product is tted with a BS1363/A 13 Amp 3 pin plug.

If the cable or plug is damaged during use, switch off the electricity supply and remove from use.

Ensure that repairs are carried out by a qualied electrician.

Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.

Sealey recommend that repairs are carried out by a qualied electrician.

1.2. GENERAL SAFETY

WARNING! Disconnect lift from mains power supply before changing parts, servicing or performing any maintenance.

9Ensure lift is kept clean and in good working order. Immediately repair or replace damaged parts.

9 Use recommended parts only. Incorrect parts may be dangerous and will invalidate the warranty.

9 Use a qualified person to lubricate and maintain the lift. DO NOT use brake fluid to top up system. Use Sealey hydraulic oil only.

9Locate lift in a suitable, well lit work area. Keep area clean and tidy and free from unrelated materials.

9 Use lift on level and solid ground, preferably concrete, capable of withstanding the weight of the lift and any load placed on it.

Avoid tarmacadam since lift may sink in.

9Ensure all non-essential persons keep a safe distance.

9Always keep your hands and feet away from moving parts. DO NOT reach under the lift.

8DO NOT operate the lift if parts are missing or damaged.

8DO NOT adjust the safety overload valve.

9Keep the lift clean for best and safest performance.

9 The maximum load is 680kg. DO NOT exceed this rated capacity.

9 Use this lift for lifting purpose only. NOT to be used for lifting persons. DO NOT use it for any other purpose it is not designed to perform.

9Keep children and unauthorised persons away from the work area.

9Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.

9Keep proper balance and footing, DO NOT overreach and wear non-slip footwear.

9Ensure the vehicle is adequately secured to the lifting platform with appropriate straps.

9 Before lowering lift ensure that there are no obstructions underneath and that all persons are standing clear.

8DO NOT use the lift if damaged, any suspect parts are noted or it has been subjected to a shock load.

8DO NOT operate the lift when you are tired or under the influence of alcohol, drugs or any intoxicating medication.

8DO NOT allow untrained persons to operate the lift.

8DO NOT make any modifications to the lift.

Refer to

instruction

manual

Wear protective

gloves

Wear safety

footwear

Warning:

Crushing of

Hands

No reaching in

MC680E Issue:1 - 21/09/18

Original Language Version

Recommended fuse rating

13 Amp

8DO NOT get the lift wet.

9When not in use remove from mains supply, and store in the down position in a safe, dry, childproof area.

WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions

and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this

product, but must be applied by the operator.

2. INTRODUCTION

All steel construction with a 680kg capacity powered by a 230V Electro Hydraulic lifting system for simple, fast operation. Heavy-duty ramp and

platform with removable rear access panel to aid wheel removal. Supplied with front wheel locking attachment for tyre widths between 75 - 340mm

to assist in securing the vehicle. Fitted with safety lock to prevent accidental lowering. Suitable for use with centre stand motorcycles or with a rear

paddock stand. Can be easily converted to a Mini Tractor, Quadbike lift with additional side ramps Model no. MC680EXK.

3. SPECIFICATION

Model no ................................................................................ MC680E

Weight.................................................................................... 218.5kg

Fuse rating ............................................................................. 13A

4. FEATURES

5. ASSEMBLY

WARNING! The lift is very heavy. Use appropriate mechanical lifting equipment.

5.1. Open the package and using ropes/strops xed to the 4 eyebolts (#60) lift the lift out, g.2.

NOTE: The pump tank is lled with oil. DO NOT incline the lift when lifting, so as to avoid the oil being poured out.

5.2. Lift the platform to the right position. Attach right side vice plate A to the

movable seat (#76) using hex bolt M5x12 (#85) and protruding gasket

(#86). Then insert x tube (#8) to the hole of right side xation plate A

using at washer Ø12 (#7) and cotter pin Ø3x30 (#12), g.3.

MC680E Issue:1 - 21/09/18

Original Language Version

1. Front wheel vice RH plate

2. Front wheel vice LH plate

3. Location pin

4. Platform

5. Rear access panel

6. Ramp

7. Safety lock

8. Foot brake

9. Hydraulic ram

10. Control switch

11. Motor box

12. Oil ller

13. Eye bolt

14. Hand wheel

g.2

g.1

g.3

Supply............................................................................230V

Min/max height.................................................. 210/1000mm

Platform width/length......................................... 750/2000mm

Capacity....................................................................... 680kg

5.3. Insert x tube (#8) to the hole of left side xation plate B using at washer Ø12 (#7) and cotter pin Ø3x30 (#12). Then attach left side

xation plate B to the movable seat (#19) using hex bolt M5x12 (#85) and protruding gasket (#86), g.4. Secure with pin (#15), g.5.

5.4. Attach handle wheel C to platform (#31) using hex bolt M8 x 20 (#40) and nylon lock nut M8 (#84), g.5.

5.5. Remove eyebolt (#60) from base and attach the eyebolt to the edge of the platform,( to be used as a tie down location point) xed with

large washer Ø10 (#64) and hex lock nut M10 (#58). Then attach sloping plate to the platform, g.6.

5.6. FIT SIDE EXTENSIONS (NOT SUPPLIED) MODEL NO. MC680EXK

5.6.1. Insert left & right side extension plate into the holes of platform using four sets hex bolt M10x20 (#18) and hex lock nut M10 (#58).

Attach two side ramps to the platform, x left side with hex bolt M10x20 (#18) and nylon lock nut M10 (#58), then x right side with hex

bolt M10x35 (#29) and nylon lock nut M10 (#58).

Original Language Version

g.4 g.5

g.6

g.7

MC680E Issue:1 - 21/09/18

SPECIFICATION: Weight: 68kg, Width: 510mm

Original Language Version© Jack Sealey Limited

6. OPERATION

WARNING! Ensure that you have read, understand and apply the Section 1 Safety Instructions.

WARNING! DO NOT overload the lift. The maximum load is 680kg.

6.1. Position the lift in a suitable location, preferably on a concrete surface, capable of withstanding the weight of the motorcycle/vehicle

and the lift.

WARNING! The motorcycle/vehicle needs to be fully supported by the platform prior to lifting. The ramp (#6) is only used to assist the

operator in wheeling the vehicle on to the platform when the lift is at its lowest position.

6.2. Wheel the motorcycle onto the lift and secure the front wheel into the clamp at the front of the lift.

6.3. Secure the motorcycle/vehicle to the lift using the eyebolts (#60).

6.4. The motorcycle lift already has hydraulic oil added before shipping.

6.5. Once connected to the mains power the lift can be used immediately.

6.6. Remove the sloping plate before lifting the platform.

6.7. Stand well back from the lift when lifting or lowering platform to avoid danger. Use the control box (g.1.10) to raise the lift.

6.8. Once at its desired height, lower the lift so that the safety brake engages.

6.9. SAFETY BRAKE FIG.8

6.9.1. LOWERING

6.9.1.1. Check there are no tools, equipment, cables or hoses under the lift.

6.9.1.2. The safety brake needs to be manually disengaged prior to lowering. Raise the lift to allow the safety brake to be released.

6.9.1.3. As the lift is completely lowered, the safety brake automatically engages ready for ascending.

NOTE: The safety brake only engages once the lift is completely lowered, NOT if the lift is stopped during descent and raised

again. In this instance the safety brake MUST be manually engaged .

6.10. HOW TO LOWER IN CASE OF POWER FAILURE FIG.9

6.10.1. If there is a power failure follow this procedure to lower the lift.

6.10.1.1. The lift and its load will need to be raised manually, enough to release the safety brake.

6.10.1.2. Remove the 2 screws which secure the motor box and lift the lid up.

6.10.1.3. Turn the thumb wheel on the release valve to lower the lift. The rate of descent can be controlled by how far the valve is opened. Close

the valve again.

7. MAINTENANCE

7.1. Clean and lubricate on a regular basis.

7.2. Regularly check oil level via filler hole, fig.1.12. With piston fully down remove filler plug, oil should be level with bottom of filler hole.

Top-up as necessary. Use a good quality jack oil such as Sealey Hydraulic Jack Oil. DO NOT use brake fluid.

7.3. Ensure no dirt enters hydraulic system when filling or removing/replacing components.

7.4. Keep the lift clean and wipe off any oil or grease. Lubricate all moving parts.

7.5. Before each use check all parts. If any part of the lift is damaged or suspect, remove the lift from service and take necessary action to

repair.

g.8

g.9

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.