Sealey TP101.V2 User manual

INSTRUCTIONS FOR
DIGITAL DIESEL & FLUID FLOW METER
MODEL NO: TP101.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are strictly adhered to when using this
equipment.
9Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to this product.
9Maintain the meter in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Non authorised parts will invalidate the warranty.
9Use only to meter diesel fuel, kerosene, petrol, water, windscreen washer or water/urea solutions.
9Ensure safety eye protection and protective clothing are worn when using this product.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
9Keep children and unauthorised persons away from the working area.
9After use, drain any fluids from the equipment before storage.
9Dispose of waste liquids in accordance with local authority regulations.
8DO NOT exceed the maximum pressure of 50bar.
8DO NOT use the equipment near open flames.
8DO NOT smoke whilst using this equipment.
8DO NOT use for corrosive fluids.
8DO NOT dismantle, tamper with or adapt the equipment for any purpose other than for which it is designed.
8DO NOT use the unit if it has been dropped or mishandled, check the unit to ensure there is no damage.
8DO NOT use taper connections, use parallel connectors only.
8DO NOT use compressed air on the turbine, the excessive rotation will damage the unit.
9Keep the meter clean and store in a safe dry, childproof location.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment. All liquids must be disposed of according to
local authority regulations.
2. INTRODUCTION
Robust rubber housing with integral digital electronic metering. Easy to read large, four digit, 28mm high LCD display calibrated in litres, quarts,
pints and gallons. Features flow rate indication. 1” x 1” BSP male/female fitting. Powered by 2 x AAA batteries (supplied). IP65 rated protection.
3. SPECIFICATION
Model no:...................................................................TP101.V2
Flow rate:................................................................7-120ltr/min
4. OPERATION
WARNING! DO NOT use the meter without a lter installed BEFORE the meter.
4.1. Installation refer to g's 1 & 3
4.1.1. This is a bi-directional meter with 1” threaded male & female ports. The meter can be xed in any position - xed inline or
mobile on a control nozzle.
4.1.2. Remove the four screws (2) and separate the card housing (5) from the turbine assembly (6).
4.1.3. Rotate the card housing in any of the four positions as shown in g.1 and tighten the card housing with four screws (2)
Refer to
instruction
manual
fig.1
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

4.2. Major components
4.3. LCD display
1 Resettable Batch TOTAL (5 digits with moving comma):
indicates volume dispensed after RESET button was last pressed.
2 Indication of battery charge.
3 Indication of calibration mode.
4 Totalizer (6 gures with moving comma in multiples of 10 &100):
indicates two types of TOTAL:
• Non-Resettable TOTAL (TOTAL)
• Resettable TOTAL (Reset TOTAL)
5 Indication of TOTAL multiplication factor (x10 or x100 ).
6 Indication of type of TOTAL, (TOTAL / Reset TOTAL).
7 Indication of unit of measurement of TOTALIZER:
L=Litres
Gal=Gallons
8 Indication of unit of measurement of resettable batch
TOTAL:
Qts=quarts
Pts=pints
L=litres
Gal=gallons
4.4. Functions see g.2
4.4.1. User Buttons: The meter features two buttons (RESET and CAL) which individually perform two main functions and together perform
other secondary functions.
4.4.1.1. RESET key: is used to reset the Batch TOTAL and Reset TOTAL.
4.4.1.2. CAL key: is used to enter the calibration mode.
4.4.1.3. Combination of RESET + CAL keys: is used to change the unit of measurement and other secondary functions.
4.4.2. Turbine Assembly: it has two threaded ports: 1 male and 1 female. It contains a turbine which turns when the media passes through it
at sufcient pressure. This action generates electrical pulses which are processed by a microprocessor and the result is displayed on
the LCD.
1 Meter label
2 Screws
3 Display with microprocessor
4 Rubber shroud
5 Card housing
6 Turbine assembly
7 Batteries
8 Battery case
9 Battery cap
10 Screws
fig.3
fig.2
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

4.5. What is Standby? Refer to g.5
4.5.1. When the media is not owing through the meter, the meter shows only the word TOTAL on the display. This mode is called STANDBY
and majority of adjustments are carried out in this mode.
Note: Last dispensed quantity can be brought to zero by pressing and holding the RESET button.
4.6. Measurement Units Conguration
4.6.1. The user can select the main measurement unit: Quarts (Qts), Pints (Pts), Litres (L), Gallons (Gal) according to the following
predened combinations:
4.7. Setting the Units of Measurement Refer to g’s 6 & 7.
4.8. Wait for the METER to go into Standby Mode.
4.8.1. Press the CAL and RESET keys together, hold until the word “UNIT” appears on the screen together
with the current unit of measurement.
4.8.2. Press RESET key to scroll among the four combinations of units of measurement as shown in g.7.
4.8.3. Press CAL key for more than 2 seconds to store new settings. The METER will return to Standby Mode, see g.8.
Note: No new calibration is required after changing the Unit of Measurement.
4.9. Normal Dispensing Mode see g.9
4.9.1. While the media is owing through the meter, Batch Total and Reset Total are displayed at the same time.
4.9.2. A few seconds after dispensing has ended, the display switches from Reset TOTAL to TOTAL: the word TOTAL disappears and the
Reset TOTAL is replaced by TOTAL, see g.10.
Note: This situation, where only “TOTAL” is displayed, is called STANDBY mode.
It remains stable until the user operates the meter again.
Ref.
no.
Unit of measurement
resettable batch total
Unit of measurement
Batch totaliser
1 Litres (L) Litres (L)
2 Gallon (Gal) Gallon (Gal)
3 Quarts (Qts) Gallon (Gal)
4 Pints (Pts) Gallon (Gal)
fig.5
fig.6
fig.8
fig.9
fig.10
fig.7
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

4.10. Resetting the Batch Total
4.10.1. While in standby (i.e. when display shows TOTAL) press the RESET button, see g.11.
4.10.2. During reset the display screen shows all the digits lit up, see g.12.
4.10.3. After resetting the display shows zero value on Resettable Batch TOTAL, see g.14.
4.10.4. After a few moments the Reset TOTAL is replaced by TOTAL.
4.11. Resetting the Reset Total
4.11.1. The Reset TOTAL can be reset by pressing the RESET key at with a long press, while the display screen shows Reset TOTAL.
Follow this procedure:
4.11.1.1. Wait until the display shows TOTAL only , see g.15.
4.11.1.2. Press the RESET key. The display screen again shows all the segments of the display followed by all segments of the display turned
off, see g.16.
4.11.1.3. When the display page is showing the Reset TOTAL is shown, press and hold the Reset key again until the Resettable TOTAL turns to
zero, see g.17 and g.18.
4.11.1.4. Finally the page with the new Reset TOTAL is displayed, see g.19.
4.12. Calibration
4.12.1. In standby mode press and hold the CAL key to see the current calibration factor.
Factory K Factor: Factory-set default factor. It is equal to 1 (indicated as 1,000).
User K Factor: Customised calibration factor, mening modied by calibration.
4.12.2. The meter has been calibrated at the factory under the following operating conditions:
Fluid: Diesel fuel
Temperature: 20°C (68°C)
Flow Rate: 10-120 litres/min
4.12.3. Calibration is neede to make the meter suitable for actual conditions.
Note: Calibration must be carried out if there is a change in any of the above operating conditions.
fig.11 fig.12
fig.13 fig.14
fig.15 fig.16
fig.17
fig.18
fig.19
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited
4.12.4. Calibration Procedures
1. In-Field Calibration
2. Direct Calibration
By pressing the CAL key while the meter is in Standby, the display shows the current calibration factor used. Two cases can occur:
CASE 1: “FACT”
If no calibration has ever been performed, or the factory setting has been restored after previous calibrations, the following
display page will appear, see g.20:
Note: The word “Fact” abbreviation for “factory” shows that the factory calibration factor is being used.
CASE 2: “USER”
If on the other hand calibrations have been made by the user, the display page will appear showing the currently used calibration factor
(in this example 0.998), see g.21.
Note: The word “user” indicates that a calibration factor set by the user is being used.
To conrm the choice of the calibration factor quickly press CAL while “User” or “Fact” are displayed.
4.12.4.1. In-eld Calibration Sequence
1. Wait until the METER returns into Standby, (display shows TOTAL), see g.22.
2. Press CAL key for more than 2 seconds. The METER enters calibration mode and shows
“CAL”. The words “FACT” or “USER” indicate which factor (factory or user) is currently in
use, see g.23.
3. Press the meter and hold the RESET key. The METER shows “FIELD” and the Batch Total
is zero. The meter is ready to perform in-eld calibration, see g.24.
4.12.4.2. Process For In-eld Calibration
4. Dispense uid into a sample container without pressing any key, see g.25.
Continue dispensing until the level of the uid in the sample container has reached the graduated area, see g.26.
5. Press RESET key once. The METER detects that the calibration dispensing is nished. An arrow (up/down) appears which indicates
the direction in which the value can be changed via steps 6 & 7.To calibrate the METER, the value indicated by the Batch total
(example 9.800) must be forced to the Container value 9,860 marked on the graduated sample container, see g.27.
fig.20 fig.21
fig.22
fig.23
fig.25 fig.26
fig.27
fig.24

6. Press RESET key once. The arrow changes direction. The operation can be repeated to alternate the direction of the arrow,
see g.28.
7. Press “CAL” key to change the value in the direction indicated in the arrow. The reading changes:
- by one unit for every short press of the CAL key.
- continually if the CAL key is kept pressed, see g.29.
8. Press and hold RESET key for more than 2 seconds. The METER is informed that the calibration procedure is nished. The meter
calculates the new USER K FACTOR for a few seconds, see g.30.
9. The new USER K FACTOR is shown for a few seconds, after which the restart cycle is repeated to nally achieve standby condition,
see g.31.
10. The METER stores the new calibration factor and is ready to begin dispensing, see g.32.
4.12.4.3. Direct Calibration Sequence
If normal METER operation shows a mean percentage error E, (obtainable on the basis of several performed dispensing operations),
this can be corrected by applying a correction to the current calibration factor as shown below :
New cal. Factor = Old Cal Factor x {100 - E%}
100
Example:
Error percentage found E% = - 0.3 % (value observed is 0.3% less than actual)
CURRENT calibration factor = 1.000
New USER K FACTOR = 1.000 * [(100 – ( - 0.3))/100]
= 1.000 * [(100 + 0.3)/100]
= 1.003
1. Wait until the METER enters Standby (display shows TOTAL), see g.33.
2. Press and hold CAL key. The METER enters calibration mode and shows “CAL”. The words “Fact” or “USER” indicate which factor
(factory or user) is currently in use, see g.34.
3. Press and hold RESET key. The METER shows "CAL", "Field" and the Batch Total at zero. The meter is ready to perform in-eld
calibration, see g.35.
4. Press and hold RESET key. “Direct” appears together with the Current calibration factor. An arrow appears (upwards or downwards)
dening the direction (increases or decreases) of the reading, see g.36.
fig.28 fig.29
fig.30 fig.31
fig.32
fig.33 fig.34
fig.35 fig.36
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

5. By pressing RESET key the user can change the direction of the arrow, g.37.
6. By pressing CAL key, the Meter value changes in the direction indicated by the arrow:
- one unit for every short press of the CAL key
- continually if the CAL key is kept pressed. The speed increases or decreases by keeping the key pressed, see g.38.
7. Press RESET key for more than 2 seconds. The METER detects that the desired reading has been set and the calibration
procedure is nished, see g.39.
8. At the end of the calculation, the new USER K FACTOR is shown for a few seconds, see g40.
9. The restart cycle is repeated to nally achieve standby mode, see g.41.
5. MAINTENANCE
5.1. The Meter has been designed to require a minimum amount of maintenance.
5.2. The only maintenance jobs required are:
• Battery change: Necessary when the batteries have run down.
• Cleaning the turbine assembly: Due to the presence of solid particles following bad ltering.
5.2.1. Battery Low Alarm
5.2.1.1. The METER features two low battery alarm levels:
When the battery charge falls below the rst level on the LCD, the xed battery symbol appears. In this condition, the METER
continues to operate correctly, but the xed icon warns the user that it is time to change the batteries, see g.42.
5.2.1.2. If meter operation continues without changing the batteries, the second battery alarm level will be reached which will prevent any
operation. In this condition the battery icon starts to ash and is the only one to remain visible on the LCD, see g.43.
5.2.2. Battery Replacement
• Press RESET to update all the totals
• Remove the four screws (10) and separate the battery cap (9).
• Remove the old batteries.
• Place the new batteries in the same position as the old ones, making sure the positive pole is positioned as indicated.
• Re-tighten the battery cap (9) & tighten the screws (10).
• The METER will switch on automatically and normal operation can be resumed.
Note: The old calibration will stay same as before.
5.2.3. Cleaning the Turbine Assembly
WARNING! Always make sure the liquid has been drained from the meter and that the line pressure has been released before
cleaning.
5.2.4. After removing the pipes any residual elements can be removed from the turbine by simply washing it with water.
fig.37 fig.38
fig.39 fig.40
fig.41
fig.42 fig.43
TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited

TP101.V2 | Issue:1 30/11/17
Original Language Version
© Jack Sealey Limited
6. TROUBLESHOOTING
Problem Cause Solution
No indication on display Bad battery contact Check battery contacts
Inaccurate measurement Wrong calibration Follow calibration procedure
The meter is working below minimum
acceptable ow rate
Increase the ow rate until an acceptable ow rate range
has been achieved
Reduced or zero ow rate Turbine blocked Clean the turbine
The meter does not count but the ow
rate is correct
Incorrect installation of the card Reinstall the card
Possible electronic card problems Contact your stockist
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
BATTERY REMOVAL
REFER TO SECTION 5.2.2
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products
containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack
Sealey Ltd Batteries Producer Registration Number (BPRN) is BPRN00705.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.