Sealey SA241.V2 User manual

AIR DRILL Ø10MM REVERSIBLE WITH
KEYLESS CHUCK
MODEL NO: SA241.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from air supply before changing drill bits, or servicing ,or performing any maintenance.
9Maintain the drill in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
9Before each use check condition of drill bit. Sharpen if necessary. If worn or damaged replace immediately.
9Ensure the speed rating (rpm) of the drill bit is the same as, or greater than, the speed rating of the drill.
9Ensure there are no flammable or combustible materials near the work area.
9Evaluate your working area before using the drill. Ceilings, floors and enclosures may contain hidden electrical wiring, water pipes or
gas pipes.
WARNING! Always wear approved eye (and/or face) and hand protection when operating the drill.
9Use face, dust, or respiratory protection in accordance with COSHH regulations.
9Depending on the task, the drilling noise level may exceed 84dB in which case wear safety ear defenders.
9Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9Maintain correct balance and footing. DO NOT over reach, ensure the floor is not slippery, wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Check moving parts alignment on a regular basis.
9Ensure workpiece is secure before operating the drill. Never hold a workpiece by hand.
9Check the workpiece to ensure there are no protruding screws, bolts, nuts etc.
9Avoid unintentional starting.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure all connections are secure.
9Prolonged exposure to vibration from this drill poses a health risk. It is the owner’s responsibility to correctly assess the potential hazard
and issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use the drill for a task it is not designed to perform.
8DO NOT operate drill if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT drill any materials containing asbestos.
DO NOT carry the drill by the hose, or yank the hose from the air supply.
DO NOT force, or apply heavy pressure to the drill; let the tool do the work.
DO NOT place air line attachments close to your face and DO NOT point at other people or animals.
DO NOT operate drill when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT use drill where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning rags
etc.
DO NOT carry the drill with your finger on the trigger.
DO NOT direct air from the air line at yourself or others.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
Polished aluminium housing with textured grip handle and planetary gear drive assembly. Fitted with Ø10mm Jacobs keyless chuck.
Suitable for general workshop use.
3. SPECIFICATION
Model No: ................................................................... SA241
Air Consumption: ........................................................... 4cfm
Chuck Size:............................................................... Ø10mm
Free Speed: .............................................................1800rpm
Nett Weight: .................................................................. 1.1kg
Noise Power/Pressure: ...................................... 100/91dB(A)
Operating Pressure:...................................................... 90psi
Vibration/Uncertainty:......................................... 0.89/1.5m/s²
SA241.V2 Issue 1 29/11/18
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear a mask

4. PREPARING DRILL FOR USE
4.1. AIR SUPPLY
WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the tool. Too high an air pressure and unclean
air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.1. Recommended hook-up procedure is shown in fig 1.
4.1.2. Ensuretoolairvalve(ortrigger)isin“o󰀨”positionbeforeconnectingtotheairsupply.
4.1.3. You will require an air pressure of 90psi, and an air flow according to specification.
4.1.4. Drain the air tank daily. Water in the air line will damage the tool.
4.1.5. Clean air inlet filter weekly.
4.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be
1/4” I.D. and fittings must have the same inside dimensions.
4.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all
connections are secure.
4.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose - Sealey model number AH2R or AH2R/38 - to the drill.. A quick
change coupling may then be used to connect the leader hose to the air line recoil hose. See fig 1 & 2.
5. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before use.
WARNING! Unplug from the air supply before placing bit into chuck.
5.1. DRILL BIT FITTING. Regularly check the drill bit and always change if worn, cracked or
otherwise damaged.
5.1.1. Open or close the chuck jaws to a point where the opening is slightly larger than the drill
 ortoolbittobeusedbyunscrewingthechuck(g3).Insertthedrillbitintothe 
chuck as far as it will go. Tighten the chuck securely.
5.1.2. Connect air supply to drill. Squeeze the trigger to check that the drill is working correctly
before starting work.
8DO NOT allow drill to run freely for an extended period of time as this will shorten the life
of bearings.
WARNING! Ensure you wear approved safety goggles and any other safety items required
for the job. Also ensure that all other safety requirements are followed.
5.2. USING THE DRILL
5.2.1. Ensure the drill is turning in the forward direction by checking that the lever adjacent to the
 triggerisnexttotheforwardsymbol“F”(g4).Ifnot,pushtheleverovertotheforwardposition.
5.2.2. Holdtoolrmlyandplacethebittiptothepointtobedrilled.
5.2.3. Depress the trigger to start drill. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting. DO NOT
force or apply side pressure to elongate the hole.
5.2.4. If the material to be drilled is free standing it should be secured in a vice or with clamps to keep it from turning as the drill bit
rotates.
5.2.5. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong life of bit and improve the drilling
action.
5.2.6. For hard smooth surfaces use a centre punch to mark desired hole location. This will prevent bit from slipping as your start to drill.
5.2.7. Apilotholemaybenecessarytoassistthenaldrillsizethroughtheworkpiece.Lockapilotdrill(smallersizedrillthanthenished
hole size) into the chuck. Follow steps 5.2.1. to 5.2.3. above and drill a pilot hole in the middle of the centre punch markwherenal
 holeistobedrilled.Insertthenalsizedbitinchuck.
 Holddrillrmly,placethebitattheentranceofthe
pilot hole and depress the trigger.
WARNING! Be prepared for drill binding or break
through. When these situations occur the drill has
a tendency to grab and kick in the opposite
direction which could cause loss of control. If you
are not prepared, this loss of control can result
in damage and/or personal injury.
5.2.8. If the bit jams in the workpiece or if the drill stalls,
release the trigger switch immediately. Remove the bit
from the workpiece and determine the reason for
jamming. It may be necessary to reverse the direction
of rotation by moving the lever adjacent to the trigger
 tothereverse“R”position(g4).
g.2
g.1
g.3
g.4
SA241.V2 Issue 1 29/11/18
Original Language Version
© Jack Sealey Limited

6. MAINTENANCE
WARNING! Disconnect drill from air supply before changing drill bit, servicing or performing maintenance. Replace or repair
damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1. If the air supply does not have an oiler, lubricate the drill daily with a few drops of good grade air tool oil, such as Sealey ATO/500
or ATO/1000, dripped into the air inlet before use or dispensed automatically through an air system oiler.
6.2. Clean the drill after use and change the bit when worn or damaged.
6.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or restriction in the air line. Incorrect size or type of hose connectors. To
remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the drill may also reduce performance. Flush the drill with gum solvent oil or an equal mixture of
SAE No 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
6.4. For a full service contact your local Sealey service agent.
6.5. When not in use, disconnect from air supply, clean drill and store in a safe, dry, childproof location.
SA241.V2 Issue 1 29/11/18
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
This tool has been tested in accordance with: EN ISO 28927-3:2009 & BS EN ISO 15744:2008.
Declaration and verification of Vibration Emission figures are in accordance with EN 12096:1997
Measured vibration emission value (a): 0.89 m/s²
Uncertainty value(k): 1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified
accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website www.
hse.gov.uk - Hand-Arm Vibration at Work.
SA241.V2 Issue 1 29/11/18
Original Language Version
© Jack Sealey Limited