Sealey Power TOOLS PREMIER SA95.V3 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to
when using this equipment.
p WARNING!Disconnect from air supply before changing accessories or servicing.
3Maintain the tool in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
3Use in a suitable clean and tidy work area, free from unrelated materials and with adequate lighting.
3Before each use check pad for condition. If worn or damaged replace immediately.
3Ensure the pad rating is the same as, or greater than, the RPM rating of the tool.
3Ensure there are no flammable or combustible materials near the work area.
pWARNING! Always wear approved eye or face and hand protection when operating the tool.
3Use face, dust, or respiratory protection in accordance with COSHH regulations.
3Depending on the task, noise levels may exceed 87dB in which case wear safety ear defenders.
3Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
3Wear appropriate protective clothing and keep hands and body clear of working parts.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the work area.
3Check moving parts alignment on a regular basis.
3Ensure workpiece is secure before operating the tool. Never hold a workpiece by hand.
3Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc.
3Avoid unintentional starting.
pWARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from this tool poses a health risk. It is the owner’s responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7DO NOT use the tool for a task it is not designed to perform.
7DO NOT operate tool if any parts are damaged or missing as this may cause failure and/or personal injury.
pWARNING! DO NOT use on any materials containing asbestos.
7DO NOT carry the tool by the hose, or yank the hose from the air supply.
7DO NOT operate tool when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry the tool with your finger on the power lever.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
Original Language Version SA95.V3 Issue: 1 - 22/09/11
INSTRUCTIONS FOR:
AIR ADHESIVE STRIPE
REMOVING TOOL PREMIER
MODEL No: SA95.V3
2. INTRODUCTION & SPECIFICATION
2.1. Introduction
Composite cover moulded around lightweight aluminium alloy housing reduces effects of chill on
operator’s hands and provides added control. Air motor with quality bearings for smooth and powerful
operation. Exhaust outlet adjusts 360° keeping air flow away from operator. Ideal for removing pinstripes
or double-sided tape from panel prior to refinishing. Suitable for the professional workshop.

3.1. Air Supply
pWARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high
an air pressure and unclean air will shorten the product life due to excessive wear and may be
dangerous, causing damage and/or personal injury.
3.1.1. Ensure the air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. Drain the air tank daily. Water in the air line will damage the tool and will invalidate your warranty.
3.1.4. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.2.
3.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8metres).
The minimum hose diameter should be 1/4” internal diameter and fittings must have compatible
dimensions.
3.1.6. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
3.2. Couplings
Vibration may cause failure if a quick change coupling is connected directly to the tool. To overcome
this, connect a leader hose to the tool (Sealey ref: AH2R or AH2R/38). A quick change coupling may
then be used to connect the leader hose to the air line recoil hose. See fig.1 & fig.2.
3. PREPARATION FOR USE
4. OPERATING INSTRUCTIONS
Original Language Version
Free Speed . . . . . . . . . . . . . . . . . . . 2500rpm
Operating Pressure ................90psi
Air Consumption...................4cfm
Air Inlet ....................... 1/4”BSP
Noise ..........................87dBA
Vibration .......................1.9m/s2
Weight ...........................1kg
Spare Pad Part No. .............SA95/PX
2.2. Specification
SA95.V3 Issue: 1 - 22/09/11
fig.2
fig.1
pWARNING! Ensure you read, understand and apply Section 1 safety instructions.
4.1. Assembly
4.1.1. Screw composite pad fully onto shaft of removing tool. Use only pads with speed ratings equal to or
higher than the speed rating of the tool. A spanner is provided to hold the shaft during pad removal.
4.1.2. Connect air supply to tool and press control valve lever (push safety catch forward) to check for correct
operation.
4.1.3. The air flow may be regulated by the control valve lever.

p WARNING!Disconnect air supply before changing accessories, servicing or performing maintenance.
Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
5.1. If there is no oiler in the air supply system, lubricate the tool daily with a few drops of good grade air tool
oil such as Sealey ATO/500 or ATO1000, dripped into the air inlet before use.
5.2. Clean the sander after use and change pad when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air system. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the tool out with gum
solvent oil or an equal mixture of SAE 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.
5. MAINTENANCE
4.2. Operating
4.2.1. DO NOT apply excessive pressure, let the tool do the work. Start the tool and bring the edge of the
pad to the work surface smoothly and slowly. Move the tool back and forth in overlapping areas to
remove the stripe. Lift the pad from the work surface before stopping the tool. Regularly check the
pad for wear - note minimum diameter marking - and always change a damaged pad.
4.2.2. DO NOT allow tool to run in “idle rotation” for an extended period of time as this will damage the
bearings.
4.2.3. A new pad should be run on a hidden or scrap panel to buff the surface before being used for pinstripe
removal.
4.2.4. Before starting each job run the pad on a patch of hidden paintwork to check that no damage is caused.
4.2.5. When used on two pack paints the surface finish may be slightly marked or hazy. Use a high grade
cutting compound to restore the surface finish.
4.2.6. When used on cellulose paints, greater care and time are required to ensure that the minimum of heat is
generated. If this care is not taken, heat will damage the surface finish.
4.2.7. The tool will also remove the double sided tape used to attach body trim. This process is slower than
stripe removal and may produce an unpleasant odour.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
sales@sealey.co.uk
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version SA95.V3 Issue: 1 - 22/09/11
Risk of Hand Arm Vibration Injury.
The SA95.V3 Air Adhesive Stripe Removing Tool Premier when operated in accordance with these instructions and tested in
accordance with BS EN ISO 8662-13:1997 results in the following vibration emission declared in accordance with BS
EN12096:1996.
Measured vibration emission value: ...................... 1.9m/s² Uncertainty: ........................................... 0.76m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome: This item represents a low Hand Arm Vibration risk
to users. The calculated maximum usage period exceeds 8 hours. We recommend appropriate safety equipment is utilised and
regular breaks for the operator are employed to reduce any residual risk of fatigue or repetitive strain injury.
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk,
email sales@sealey.co.uk or phone 01284 757500.
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