Sealey GSA312 User manual

AIR RIVETER 3/16” STEEL, ALUMINIUM &
STAINLESS STEEL
MODEL NO: GSA312
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETYi
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
9Familiarise yourself with this products application and limitations, as well as the specific potential hazards peculiar to the riveter.
WARNING! Disconnect the riveter from the air supply before changing accessories, servicing or performing any maintenance.
9Maintain the riveter in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
9Keep the riveter clean for best and safest performance.
WARNING! Always wear approved eye (or face) and hand protection when operating the riveter.
9Maintain correct balance and footing. DO NOT over reach, ensure the floor is not slippery, wear non slip shoes.
9Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/ or tie back long hair.
9Wear appropriate protective clothing and keep hands and body clear or working parts.
9Keep the riveter away from your body and at a safe distance from others.
9Keep children and unauthorised persons away from the working area.
9Secure non stable work piece with a clamp, vice or other adequate holding device.
9Ensure that spent rivet stems are disposed of correctly and DO NOT cause a hazard.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are
secure.
8DO NOT use the riveter for a task it is not designed to perform.
8DO NOT operate the riveter if any parts are damaged or missing as this may cause failure and/or personal injury.
9Ensure the safety cap is correctly fitted.
8DO NOT carry the riveter by the hose, or yank the hose from the air supply.
8DO NOT get the riveter wet or use in damp or wet locations or areas where there is condensation.
8DO NOT allow untrained persons to operate the riveter.
8DO NOT operate the riveter when you are tired, under the influence of alcohol, drugs or intoxicating medication.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from the air supply and store in a safe, dry, child proof location.
9Avoid unintentional starting. Disconnect from air supply when moving.
2. INTRODUCTION
Suitable for aluminium, steel and stainless steel rivets up to 3/16”. Supplied with four riveting nozzles and two spanners. Trigger
operated riveter with hardened steel jaw assembly and rivet shaft safety cap. Will handle heavy assembly work. Composite handle
insulates user from chill and vibration.
3. SPECIFICATION
Model no:................................................................ GSA312
Nozzle sizes:
............................ 3/32” (2.4mm), 1/8” (3.2mm), 5/32” (4mm),
.........................................................................3/16” (4.8mm)
Air consumption: ............................................................ 4cfm
Operating pressure: ...................................................... 90psi
Air inlet size: .............................................................1/4”BSP
Weight:.......................................................................... 1.3kg
Blind rivet type: ....................aluminium, steel, stainless steel
Noise power/pressure: ......................................... 80/71dB(A)
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear protective
gloves
Wear eye
protection
Wear ear
protection
GSA312 Issue 1 21/02/19

4. AIR SUPPLY
4.1. AIR SUPPLY
WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the riveter. Too high an air pressure and
unclean air will cause excessive wear, and may be dangerous, causing damage and/or personal injury.
4.1.1. Ensure the riveter air valve (or trigger) is not depressed before connecting to the air supply.
4.1.2. You will require an air pressure between 70-90psi, and an air flow according to the specification above.
4.1.3. Drain the air tank daily. Water in the air line will damage the riveter and invalidate your warranty.
4.1.4. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.1.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
4.1.6. The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
4.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.2. COUPLINGS
4.2.1. Vibration may cause failure if a quick change coupling is connected directly to the air tool. To overcome this, connect a leader hose -
Sealey model number AH2R or AH2R/38 - to the riveter. A quick change coupling may then be used to connect the leader hose to the
air line recoil hose. See gs.1 & 2.
5. OPERATION
WARNING! Ensure you have read, understood and apply the safety instructions. This tool is designed for riveting metal, primarily in
workshops and garages. We do not recommend it for any other use.
5.1. CHECK OIL LEVEL BEFORE EVERY USE. Top up if required (follow steps in 5.2). Failure to do so could result in damage to the tool.
5.2. TOPPING UP HYDRAULIC OIL
5.2.1. Disconnect the tool from the air line.
5.2.2. Use a 4mm hex. key to loosen and remove the threaded plug from the body.
5.2.3. Use the supplied syringe to carefully top up the oil level to the bottom of oil hole.
5.2.4. Use a 4mm hex. key to replace and tighten the threaded plug into the body.
5.3. CHANGING NOZZLES
5.3.1. Disconnect the tool from the air line.
5.3.2. Using the spanner supplied and, bracing the shaft with another suitable spanner, loosen and remove the current nozzle.
5.3.3. Adjust the shaft by screwing it either in or out such that the replacement nozzle can be engaged fully into the threaded housing.
5.4. OPERATION
5.4.1. Be sure to select the correct nozzle and rivet for the job.
5.4.2. Insert the rivet into the nozzle.
5.4.3. Direct the nozzle at the pre-drilled hole and squeeze the trigger.
5.4.4. If rivet spindle does not automatically fall into waste receiver tilt tool backwards.
8DO NOT allow waste receiver to become so full that rivet spindles cannot be removed from the tool as this may cause a jam requiring
disassembly.
6. MAINTENANCE
WARNING! Ensure you disconnect the tool from the air supply system before attempting any service or maintenance.
6.1. Maintain the tool with care. Keep it oiled for optimum performance.
6.2. Lubricate the air tool daily with a high quality air tool oil, (Sealey model no. ATO/500 or ATO/1000).
6.3. Store the tool in a safe, dry, secure environment.
6.4. FACTORS THAT MAY INHIBIT PERFORMANCE:
Loss of power or erratic action may be caused by reduced compressor output, an excessive drain on the air line, moisture or
fig.1
GSA312 Issue 1 21/02/19
Original Language Version
© Jack Sealey Limited
fig.2
fig.3

restrictions in air pipes or the use of hose connections of improper size. Grit or gum deposits in the tool may cut power and can
be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equivalent de-greaser. If all outside
conditions are in order, disconnect the tool from the air supply, disassemble and replace any worn or damaged parts with
Sealey original parts. Clean all parts, reassemble the tool and lubricate as described above. Alternatively, take the tool to your nearest
Sealey stockist.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 10.9m/s²
Uncertainty value (k): 4.36m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
GSA312 Issue 1 21/02/19
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.