Sealey Professional AK39602 User manual

INSTRUCTIONS FOR:
RIVET &THREADED NUT RIVET KIT
Model No: AK39602
Thank you for purchasing a Sealey Rivet Kit. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
3. INTRODUCTION
4. APPLICATIONS
pWARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3Familiarise yourself with the application and limitations of the riveter, as well as the potential hazards.
3Maintain the riveter in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3Keep the work area clean, uncluttered and ensure that there is adequate lighting.
3Keep the riveter clean for best and safest performance.
pWARNING! Always wear approved eye or face protection when operating the riveter.
3Keep children and unauthorised persons away from the work area.
3Check moving parts alignment on a regular basis.
7DO NOT hold the workpiece by hand. Secure workpiece with a clamp, vice or other adequate holding device.
7DO NOT use the riveter for any purpose other than that for which it is designed.
7DO NOT operate the riveter if any parts are damaged or missing, as this may cause failure and/or personal injury.
3When not in use return to the case and store in a safe, dry, childproof area.
The AK39602 kit is suitable for fitting threaded nut rivets of the following materials
and sizes together with pop rivets up to 6.4mm (1/4) diameter.
M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5
Aluminium 33333
Steel 33333
fig. 1
Drop forged frame with patented folding mechanism for compact storage.
Comfortable cushion grips. Suitable for installing threaded nut rivets for
securing threads in thin sheet material. Heavy-duty head accepts threaded
rivets up to M10. Suitable for aluminium and steel nut rivets and pop rivets.
5. OPERATION
2. CONTENTS
5.1. Pop Rivets
5.1.1. Select the mandrel (fig. 2.A) which matches the shaft diameter of the rivet and screw it to the nosepiece (fig. 2.B) of the riveter.
5.1.2. With the riveter handles extended and open, fully insert the rivet shaft into the mandrel.
5.1.3. Place rivet in hole in the workpiece and squeeze the riveter handles closed to deform the rivet.
5.1.4. If the rivet stem does not shear, open the handles, push the riveter further onto the stem and
then close the handles again.
5.1.5. When the stem shears, open the handles and remove the stem from the riveter.
5.2. Threaded Nut Rivets
5.2.1. Unscrew the pop rivet nosepiece (fig. 2.B) from the riveter body.
5.2.2. Unscrew the jaw case assembly (fig. 4) from the draw bar body (fig. 2.F).
5.2.3. Screw the nut rivet nosepiece (fig. 2.C) into the riveter body.
5.2.4. Screw the appropriate mandrel bar (fig. 2.D) into the draw bar body. Note left-hand thread.
5.2.5. Screw the corresponding mandrel (fig. 2.E) into the nosepiece.
Note: Always use mandrel and mandrel bar of the same size, determined by the size of nut rivet.
To ensure that the nut rivet is compressed by the correct amount it is necessary to set the height
of the mandrel by doing the following test.
5.2.6. Prepare a sample of the workpiece material with a hole slightly larger than the nut rivet diameter.
5.2.7. Screw the nut rivet fully onto the mandrel bar.
5.2.8. Place the nut rivet in the hole in the sample and press down so that the nut flange is held firmly against the
upper face of the sample.
AK39602 -1 - 160603
fig. 2
Check the contents of the kit against the item list and fig. 1. If any item is found to be damaged or missing
contact your dealer immediately.
1. Riveter
2. Pop Rivet Mandrels, 5 (1 in riveter)
3. Nut Rivet Mandrels & Bars, 5, M4 x 0.7, M5 x 0.8, M6 x 1.0, M8 x 1.25, M10 x 1.5
4. Nosepiece for Nut Rivet Mandrel
5. Spanners, 5.5/8.5mm, 12/17mm, 15/19mm

AK39602 - 1 - 160603
fig. 3
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
7. ALUMINIUM RIVETS
8. SERVICE PARTS
Aluminium threaded and pop rivets are available from your Sealey dealer.
Nut Rivets Thread Quantity Sheet Thickness
AK396/2 M4 x 0.7 50 0.5 - 2.5mm
AK396/3 M5 x 0.8 50 0.5 - 2.5mm
AK396/4 M6 x 1.0 15 1.0 - 4.0mm
AK39602/1 M8 x 1.25 10 1.0 - 4.0mm
AK39602/2 M10 x 1.5 10 1.0 - 4.0mm
6. MAINTENANCE
5.2.9. Squeeze the riveter handles to compress the nut rivet. When the rivet has formed a retaining bulge
against the rear face of the sample (fig. 3) keep light pressure on the handles and screw in the mandrel (fig. 2.E)
until the handles are closed. Lock the mandrel in position by tightening the lock nut. All following rivets will be
deformed to the same degree when the handles are fully closed.
The setting applies only to the one rivet size and the one workpiece thickness - the test must be
repeated each time there is a change in nut size and/or workpiece thickness.
5.2.10. Unscrew the mandrel bar from the nut rivet by turning the knurled end of the draw bar body (fig. 2.F) and
then screw on a new nut rivet for the next operation.
6.1. Keep all pivots lightly oiled.
6.2. The jaw case assembly (fig. 4) should be disassembled, cleaned and oiled at regular intervals, depending on the frequency of use.
The need for cleaning/jaw (fig. 4.A) replacement will be indicated by the riveter failing to grip the rivet shaft.
01284 757500 [e-mail] www.sealey.co.uk
01284 703534 Web
e-mail
Pop Rivets Quantity Size
AK99/1 100 3.2(1/8) x 6.2mm
AK99/2 100 3.2(1/8) x 7.4mm
AK99/3 100 4.0(5/32) x 8.0mm
AK99/4 100 4.8(3/16) x 8.9mm
AK99/6 2000 3.2(1/8) x 10.2mm
AK99/7 1200 4.0(5/32) x 10.2mm
AK99/8 800 4.8(3/16) x 10.2mm
The following service parts are available:
Part No. Description
AK39602/05 Jaws
AK39602/26M4 Mandrel and Bar, M4 Nut Rivet
AK39602/26M5 Mandrel and Bar, M5 Nut Rivet
AK39602/26M6 Mandrel and Bar, M6 Nut Rivet
AK39602/26M8 Mandrel and Bar, M8 Nut Rivet
AK39602/26M10 Mandrel and Bar, M10 Nut Rivet
AK39602/9-3.2 Mandrel, 3.2mm Pop Rivet
AK39602/9-4.0 Mandrel, 4.0mm Pop Rivet
AK39602/9-4.8 Mandrel, 4.8mm Pop Rivet
AK39602/9-6.4 Mandrel, 6.4mm Pop Rivet (Small)
AK39602/9-6.4 Mandrel, 6.4mm Pop Rivet (Large)
fig. 4
A