Sealey AK451DX User manual

WASTE OIL DRAINER 65LTR AIR
DISCHARGE
MODEL NO: AK451DX
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when
using this equipment.
WARNING! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.
WARNING! Disconnect the drainer from the air supply before changing accessories, servicing or performing any
maintenance.
WARNING! Ensure correct air pressure is maintained and not exceeded.
▲DANGER! DO NOT release drain pan clamp lever when there is pressure in the reservoir as pipe and drain pan will be propelled upward
with force. This could result in damage and/or serious injury.
9Dispose of waste oil in accordance with local authority regulations.
9Familiarise yourself with the application and limitations of the oil drainer, as well as the potential hazards.
9Maintain the drainer in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Keep the drainer clean for best and safest performance.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the working area.
9When not in use disconnect from the air supply, vent reservoir and store in a safe, dry, childproof area.
9Keep air hose away from heat, oil and sharp edges.
9Check air hose for wear before each use, and ensure that all connections are secure.
8DO NOT use the drainer for any purpose other than that for which it is designed.
8DO NOT operate the drainer if any parts are damaged or missing as this may cause failure and/or personal injury.
8DO NOT stand on the drainer.
8DO NOT adjust or tamper with the safety valve.
8DO NOT move the drainer by the hose, or yank the hose from the air supply.
8DO NOT place attachments close to your face (especially eyes, ears, etc.) and DO NOT point hose at other persons or animals.
8DO NOT allow untrained persons to operate the drainer.
8DO NOT operate the drainer when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT leave the drainer operating unattended.
8DO NOT direct air from the air hose at yourself or others.
2. i INTRODUCTION
Steel fabricated 65ltr reservoir and telescopic steel drain pan fitted with grid filter. Air discharge drain with hose. Fitted with reservoir oil
level indicator tube.
3. i SPECIFICATION
Capacity:......................................................................... 65ltr
Min. Height to Pan: .................................................. 1070mm
Max. Height to Pan: ................................................. 1590mm
Gravity Feed: ................................................................... Yes
Air Discharge: ..................................................................Yes
Weight....................................................................... 22.48kg
4. ASSEMBLY
4.1. Assembly - Refer to Parts List
4.1.1. Close all valves on the drainer.
4.1.2. Screw drain pan (13) into ball valve (12) using securing bolt (16).
4.1.3. Loosen the handle retaining bolts (16) at the back of the reservoir, insert the handle (14) and tighten the bolts (16).
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear protective
gloves
Wear eye
protection
Wear protective
clothing
AK451DX Issue 3 (H, F) 25/04/18

5. AIR SUPPLY
5.1. Air Supply
5.1.1. WARNING! Ensure the air supply is clean and does not exceed 0.7bar. Too high an air pressure and unclean air will
shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
5.1.2. Recommended hook-up procedure is shown in fig 1.
5.1.3. Ensuredrainerairvalve(ortrigger)isin“O󰀨”positionbeforeconnectingtotheairsupply.
5.1.4. You will require an air pressure of 0.7bar.
5.1.5. Drain the air tank daily. Water in the air line will damage the tool.
5.1.6. Clean air inlet filter weekly.
5.1.7. Linepressureshouldbeincreasedtocompensateforunusuallylongairhoses(over8metres).Theminimumhoseshouldbe1/4”I.D.
and fittings must have the same inside dimensions.
5.1.8. Keep hose away from heat, oil and sharp edges.
5.1.9. Check hose for wear, and make certain that all connections are secure.
6. OPERATION
NOTE: Numbers in brackets refer to item numbers on the Parts List diagram.
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
IMPORTANT! Dispose of waste oil in accordance with local authority regulations.
IMPORTANT! Never leave drainer with pressure in the reservoir.
6.1. Draining vehicle
6.1.1. Position drainer under vehicle, turn rubber nut (8) approximately 1/4 turn anticlockwise and raise oil pan (13) beneath drain plug.
▲DANGER! DO NOT release clamp (8) when there is pressure in the reservoir as pipe (11) and oil pan (13) will be propelled upward with
force. This could result in damage and/or serious injury.
6.1.2. Open ball valve (12) and then remove vehicle drain plug.
6.1.3. When draining is complete lower oil pan (13) before moving drainer.
6.2. Emptying drainer
6.2.1. Ensure all ball valves are closed and clamp (8) is tight. Connect air supply at a pressure of 0.7bar to air inlet valve (4).
6.2.2. Open air inlet valve (4) and allow reservoir to pressurise until safety valve (5) vents. Close air inlet valve (4) and disconnect air supply.
6.2.3. Place end of drain tube in the waste oil container and then open ball valve (3).
6.2.4. When all waste oil is displaced from reservoir any remaining air pressure will be lost.
6.2.5. Always confirm that reservoir pressure is zero before closing valve (3).
AK451DX Issue 3 (H, F) 25/04/18
Original Language Version
© Jack Sealey Limited
fig.1
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.